• Title/Summary/Keyword: Reliability Based & Robust Design Optimization

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Development of an Optimization Technique for Robust Design of Mechanical Structures (기계 구조의 강건 설계를 위한 최적화 기법의 개발)

  • Jeong, Do-Hyeon;Lee, Byeong-Chae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.215-224
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    • 2000
  • In order to reduce the variation effects of uncertainties in the engineering environments, new robust optimization method, which considers the uncertainties in design process, is proposed. Both design variables and system parameters are considered as random variables about their nominal values. To ensure the robustness of performance function, a new objective is set to minimize the variance of that function. Constraint variations are handled by introducing probability constraints. Probability constraints are solved by the advanced first order second moment (AFOSM) method based on the reliability theory. The proposed robust optimization method has an advantage that the second derivatives of the constraints are not required. The suggested method is examined by solving three examples and the results are compared with those for deterministic case and those available in literature.

Multi-objective robust optimization method for the modified epoxy resin sheet molding compounds of the impeller

  • Qu, Xiaozhang;Liu, Guiping;Duan, Shuyong;Yang, Jichu
    • Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.179-190
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    • 2016
  • A kind of modified epoxy resin sheet molding compounds of the impeller has been designed. Through the test, the non-metal impeller has a better environmental aging performance, but must do the waterproof processing design. In order to improve the stability of the impeller vibration design, the influence of uncertainty factors is considered, and a multi-objective robust optimization method is proposed to reduce the weight of the impeller. Firstly, based on the fluid-structure interaction, the analysis model of the impeller vibration is constructed. Secondly, the optimal approximate model of the impeller is constructed by using the Latin hypercube and radial basis function, and the fitting and optimization accuracy of the approximate model is improved by increasing the sample points. Finally, the micro multi-objective genetic algorithm is applied to the robust optimization of approximate model, and the Monte Carlo simulation and Sobol sampling techniques are used for reliability analysis. By comparing the results of the deterministic, different sigma levels and different materials, the multi-objective optimization of the SMC molding impeller can meet the requirements of engineering stability and lightweight. And the effectiveness of the proposed multi-objective robust optimization method is verified by the error analysis. After the SMC molding and the robust optimization of the impeller, the optimized rate reached 42.5%, which greatly improved the economic benefit, and greatly reduce the vibration of the ventilation system.

Design Optimization and Reliability Analysis of Jacket Support Structure for 5-MW Offshore Wind Turbine (해상풍력발전기 자켓 지지구조물의 최적설계 및 신뢰성해석)

  • Lee, Ji-Hyun;Kim, Soo-Young;Kim, Myung-Hyun;Shin, Sung-Chul;Lee, Yeon-Seung
    • Journal of Ocean Engineering and Technology
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    • v.28 no.3
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    • pp.218-226
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    • 2014
  • Since the support structure of an offshore wind turbine has to withstand severe environmental loads such as wind, wave, and seismic loads during its entire service life, the need for a robust and reliable design increases, along with the need for a cost effective design. In addition, a robust and reliable support structure contributes to the high availability of a wind turbine and low maintenance costs. From this point of view, this paper presents a design process that includes design optimization and reliability analysis. First, the jacket structure of the NREL 5-MW offshore wind turbine is optimized to minimize the weight and stresses, while satisfying the design requirements. Second, the reliability of the optimum design is evaluated and compared with that of the initial design. Although the present study results in a new optimum shape for a jacket support structure with reduced weight and increased reliability, the authors suggest that the optimum design has to be accompanied by a reliability analysis during the design process, as well as reliability based design optimization if needed.

Reliability Based & Robust Design Optimization of Airfoils for the Wind Turbine Blade Considering Operating Uncertainty (운용조건의 불확실성을 고려한 풍력터빈 블레이드용 익형의 신뢰성 기반 강건 최적 설계)

  • Jung, Ji-Hun;Park, Kyung-Hyun;Jun, Sang-Ook;Kang, Hyung-Min;Lee, Dong-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.427-430
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    • 2009
  • 풍력 터빈 블레이드용 익형의 경우 운용 조건에서 높은 양항비를 가지도록 설계되나 풍속, 풍향의 변동에 의해 운용조건에 변화가 발생할 경우 성능의 저하가 발생할 수 있다. 따라서 운용조건의 변동이 발생하더라도 공력 성능이 크게 변하지 않는 익형이 요구된다. 본 연구에서는 이러한 운용조건의 불확실성을 고려하여 풍력 터빈 블레이드용 익형의 신뢰성 기반 강건 최적 설계를 수행하였다. 익형 설계를 위해서 여러 익형 형상 변수들을 고려할 수 있는 익형 모델링 함수를 정의하였고 기저형상으로는 NREL에서 개발한 S809 익형을 사용하였다.

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Design Optimization of Ball Grid Array Packaging by the Taguchi Method

  • Kim, Yeong-K.;Kim, Jae-chang;Choi, Joo-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.4
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    • pp.67-72
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    • 2010
  • In this paper, a design optimization of ball grid array packaging geometry is studied based on the Taguchi method, which allowed robust design by considering the variance of the input parameters during the optimization process. Molding compound and substrate were modeled as viscoelastic, and finite element analyses were performed to calculate the strain energy densities of the eutectic solder balls. Six quality factors of the dimensions of the packaging geometry were chosen as control factors. After performing noise experiments to determine the dominant factors, main experiments were conducted to find the optimum packaging geometry. Then the strain energy densities between the original and optimized geometries were compared. It was found that the effects of the packaging geometry on the solder ball reliability were significant, and more than 40% of the strain energy density was reduced by the geometry optimization.

Development of an Efficient Optimization Technique for Robust Design by Approximating Probability Constratints (확률조건의 근사화를 통한 효율적인 강건 최적설계 기법의 개발)

  • Jeong, Do-Hyeon;Lee, Byeong-Chae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.3053-3060
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    • 2000
  • Alternative formulation is presented for robust optimization problems and an efficient computational scheme for reliability estimation is proposed. Both design variables and design parameters considered as random variables about their nominal values. To ensure the robustness of objective performance a new cost function bounding the performance and a new constraint limiting the performance variation are introduced. The constraint variations are regulated by considering the probability of feasibility. Each probability constraint is transformed into a sub-optimization problem and then is resolved with the modified advanced first order second moment(AFOSM) method for computational efficiency. The proposed robust optimization method has advantages that the mean value and the variation of the performance function are controlled simultaneously and the second order sensitivity information is not required even in case of gradient based optimization. The suggested method is examined by solving three examples and the results are compared with those for deterministic case and those available in literature.

The Efficient Sensitivity Analysis on Statistical Moments and Probability Constraints in Robust Optimal Design (강건 최적설계에서 통계적 모멘트와 확률 제한조건에 대한 효율적인 민감도 해석)

  • Huh, Jae-Sung;Kwak, Byung-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.29-34
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    • 2008
  • The efforts of reflecting the system's uncertainties in design step have been made and robust optimization or reliability-based design optimization are examples of the most famous methodologies. In their formulation, the mean and standard deviation of a performance function and constraints expressed by probability conditions are involved. Therefore, it is essential to effectively and accurately calculate them and, in addition, the sensitivity results are required to obtain when the nonlinear programming is utilized during optimization process. We aim to obtain the new and efficient sensitivity formulation, which is based on integral form, on statistical moments such as the mean and standard deviation, and probability constraints. It does not require the additional functional calculation when statistical moments and failure or satisfaction probabilities are already obtained at a design point. Moreover, some numerical examples have been calculated and compared with the exact solution or the results of Monte Carlo Simulation method. The results seem to be very satisfactory.

Study on Feasibility of Applying Function Approximation Moment Method to Achieve Reliability-Based Design Optimization (함수근사모멘트방법의 신뢰도 기반 최적설계에 적용 타당성에 대한 연구)

  • Huh, Jae-Sung;Kwak, Byung-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.2
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    • pp.163-168
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    • 2011
  • Robust optimization or reliability-based design optimization are some of the methodologies that are employed to take into account the uncertainties of a system at the design stage. For applying such methodologies to solve industrial problems, accurate and efficient methods for estimating statistical moments and failure probability are required, and further, the results of sensitivity analysis, which is needed for searching direction during the optimization process, should also be accurate. The aim of this study is to employ the function approximation moment method into the sensitivity analysis formulation, which is expressed as an integral form, to verify the accuracy of the sensitivity results, and to solve a typical problem of reliability-based design optimization. These results are compared with those of other moment methods, and the feasibility of the function approximation moment method is verified. The sensitivity analysis formula with integral form is the efficient formulation for evaluating sensitivity because any additional function calculation is not needed provided the failure probability or statistical moments are calculated.

An Approximate Calculation Model for Electromagnetic Devices Based on a User-Defined Interpolating Function

  • Ye, Xuerong;Deng, Jie;Wang, Yingqi;Zhai, Guofu
    • Journal of Magnetics
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    • v.19 no.4
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    • pp.378-384
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    • 2014
  • Optimization design and robust design are significant measures for improving the performance and reliability of electromagnetic devices (EMDs, specifically refer to relays, contactors in this paper). However, the implementation of the above-mentioned design requires substantial calculation; consequently, on the premise of guaranteeing precision, how to improve the calculation speed is a problem that needs to be solved. This paper proposes a new method for establishing an approximate model for the EMD. It builds a relationship between the input and output of the EMD with different coil voltages and air gaps, by using a user-defined interpolating function. The coefficient of the fitting function is determined based on a quantum particle swarm optimization (QPSO) method. The effectiveness of the method proposed in this paper is verified by the electromagnetic force calculation results of an electromagnetic relay with permanent magnet.

Reliability-based Structural Design Optimization Considering Probability Model Uncertainties - Part 1: Design Method (확률모델 불확실성을 고려한 구조물의 신뢰도 기반 최적설계 - 제1편: 설계 방법)

  • Ok, Seung-Yong;Park, Wonsuk
    • Journal of the Korean Society of Safety
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    • v.27 no.5
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    • pp.148-157
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    • 2012
  • Reliability-based design optimization (RBDO) problem is usually formulated as an optimization problem to minimize an objective function subjected to probabilistic constraint functions which may include deterministic design variables as well as random variables. The challenging task is that, because the probability models of the random variables are often assumed based on limited data, there exists a possibility of selecting inappropriate distribution models and/or model parameters for the random variables, which can often lead to disastrous consequences. In order to select the most appropriate distribution model from the limited observation data as well as model parameters, this study takes into account a set of possible candidate models for the random variables. The suitability of each model is then investigated by employing performance and risk functions. In this regard, this study enables structural design optimization and fitness assessment of the distribution models of the random variables at the same time. As the first paper of a two-part series, this paper describes a new design method considering probability model uncertainties. The robust performance of the proposed method is presented in Part 2. To demonstrate the effectiveness of the proposed method, an example of ten-bar truss structure is considered. The numerical results show that the proposed method can provide the optimal design variables while guaranteeing the most desirable distribution models for the random variables even in case the limited data are only available.