• Title/Summary/Keyword: Reinforced plastic

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Dynamic Characteristics of CFRP Structure Member According to Change the Stacking Angle and Shape (적층각 및 형상 변화에 따른 CFRP 구조부재의 동적 특성)

  • Yeo, In-Goo;Choi, Ju-Ho;Yang, In-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.388-393
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    • 2013
  • Carbon fiber reinforced plastic (CFRP) has many desirable qualities, including being lightweight and very strong. These characteristics have led to its use in applications ranging from small consumer products to vehicles. Circular and square CFRP members were fabricated using 8ply unidirectional prepreg sheets stacked at different angles ($[+15^{\circ}/-15^{\circ}]_4$, $[+45^{\circ}/-45^{\circ}]_4$ and $[90]_8$, where $0^{\circ}$ coincides with the axis of the member). Based on the collapse characteristics of a CFRP circular member, the collapse characteristics and energy absorption capability were analyzed. Impact collapse tests were carried out for each section member. In this study, the impact energies at crossheads speeds of 5.52 m/s, 5.14 m/s and 4.57 m/s were 611.52 J, 529.2 J and 419.44 J (circular member) 2.16 m/s, 1.85 m/s and 1.67 m/s are 372.4 J, 274.4 J and 223.44 J (square member). The purpose is to experimentally examine the absorption behavior and evaluation the strength in relation to changes in the stacking configuration when the CFRP circular members with different stacking configurations were exposed to various impact velocities. In addition, the dynamic characteristics were considered.

Importance of Fundamental Manufacturing Technology in the Automotive Industry and the State of the Art Welding and Joining Technology (자동차 산업에서 뿌리기술의 중요성 및 최신 용접/접합 기술)

  • Chang, InSung;Cho, YongJoon;Park, HyunSung;So, DeugYoung
    • Journal of Welding and Joining
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    • v.34 no.1
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    • pp.21-25
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    • 2016
  • The automotive vehicle is made through the following processes such as press shop, welding shop, paint shop, and general assembly. Among them, the most important process to determine the quality of the car body is the welding process. Generally, more than 400 pressed panels are welded to make BIW (Body In White) by using the RSW (Resistance Spot Welding) and GMAW (Gas Metal Arc Welding). Recently, as the needs of light-weight material due to the $CO_2$ emission issue and fuel efficiency, new joining technologies for aluminum, CFRP (Carbon Fiber Reinforced Plastic) and etc. are needed. Aluminum parts are assembled by the spot welding, clinching, and SPR (Self Piercing Rivet) and friction stir welding process. Structural adhesive boning is another main joining method for light-weight materials. For example, one piece aluminum shock absorber housing part is made by die casting process and is assembled with conventional steel part by SPR and adhesive bond. Another way to reduce the amount of the car body weight is to use AHSS (Advanced High Strength Steel) panel including hot stamping boron alloyed steel. As the new materials are introduced to car body joining, productivity and quality have become more critical. Productivity improvement technology and adaptive welding control are essential technology for the future manufacturing environment.

Study of structural properties and development of high strength Cured-In-Place Pipe (CIPP) liner for sewer pipes using glass fiber (유리섬유를 이용한 하수관의 고강도 현장경화 비굴착 보수 공법 재료의 개발 및 물성 특성 연구)

  • Ji, Hyon Wook;Koo, Dan Daehyun;Yoo, Sung Soo;Kang, Jeong-Hee
    • Journal of Korean Society of Water and Wastewater
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    • v.34 no.2
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    • pp.149-159
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    • 2020
  • Cured-in-place-pipe(CIPP) is the most adopted trenchless application for sewer rehabilitation to extend the life of the existing sewer without compromising both direct construction and indirect social costs especially applied in the congested urban area. This technology is globally and domestically known to be the most suitable for partial and full deteriorated pipe structure rehabilitation in a sewer system. The typical design of CIPP requires a significant thickness of lining to support loading causing sewage flow interruption and increasing material cost. This paper presents development of a high strength glass fiber composite lining material for the CIPP application and structural test results. The test results exhibit that the new glass fiber composite lining material has 12 times of flexural strength, 6.2 times of flexural modulus, and 0.5 Creep Retention Factor. These test results can reduce lining design thickness 35% at minimum. Even though taking into consideration extra materials such as outer and inner films for actual field applications, the structural capacity of the composite material significantly increases and it reduces 20 percent or more line thickness as compared to the conventional CIPP. We expect that the newly developed CIPP lining material lowers material costs and minimizes flow capacity reduction, and fully replaceable to the conventional CIPP lining materials.

Spectral Analysis of Transient Elastic Waves Generated by Point Source in Glass and Unidirectional CFRP Plates (유리판과 단일방향 탄소섬유강화 플라스틱판에서 점원에 의해 발생된 과도적 탄성파의 주파수 해석)

  • Lee, Jeong-Ki;Kim, Ho-Chul;Choi, Myoung-Seon;Kim, Young-Hwan
    • The Journal of the Acoustical Society of Korea
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    • v.13 no.6
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    • pp.50-59
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    • 1994
  • Spectral analysis of transient elastic waves were carried out in order to identify the propagation modes in glass and unidirectional carbon fibre reinforced plastic (CFRP) plates. Pencil leads were broken on the surface of plates to generate elastic waves, and two broad band transducers of 6.35 mm in diameter and 10 MHz center frequency were placed at the linear location from the source. The frequency spectra of detected signals showed that the wave propagation in the plates obeyed the Lamb wave dispersion relation. The transient signals were the fast propagating modes around maximum group velocity of the lowest and first order symmetric $modes(S_{0} and S_{1}),$ and first order antisymmetric $mode(A_{1})$. The transient signals were not severely distorted due to relatively small dispersion of those modes around the maximum group velocity. The fastest propagating mode in the plates was shown to be $S_{0}$ mode less the than cut-off frequency of $A_{1}$ mode.

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Aseismatic Performance Analysis of Circular RC Bridge Piers II. Suggestion for Transverse Steel Ratio (원형 철근콘크리트 교각의 내진성능 II. 심부구속철근비 제안)

  • Park Chang-Kyu;Lee Dae-Hyoung;Lee Beom-Gi;Chung Young-Soo
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.775-784
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    • 2005
  • In this research, major design factors have been evaluated for the establishment of the rational seismic design code of circular RC(reinforced concrete) bridge pier Previous experimental researches have drawn a conclusion that transverse confinement reinforcements have been excessively used for RC bridge piers in Korea. Thus, the objective of this study is to propose a rational design equation for transverse reinforcements of RC bridge piers in Korea which would be classified as a low or moderate seismic region. Newly proposed equation further considers the effect of the axial force ratio and the longitudinal steel ratio. Minimum transverse confinement steel ratio is also proposed to avoid probable buckling of the longitudinal reinforcing steels subjected to relatively low axial force. It is thought that these new codes seem to alleviate the rebar congestion in the plastic hinge region of RC bridge piers which contribute to the enhancement of constructibility and economization for RC bridge construction.

Stacking Sequence Design of Fiber-Metal Laminate Composites for Maximum Strength (강도를 고려한 섬유-금속 적층 복합재료의 최적설계)

  • 남현욱;박지훈;황운봉;김광수;한경섭
    • Composites Research
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    • v.12 no.4
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    • pp.42-54
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    • 1999
  • FMLC(Fiber-Metal Laminate Composites) is a new structural material combining thin metal laminate with adhesive fiber prepreg, it nearly include all the advantage of metallic materials, for example: good plasticity, impact resistance, processibility, light weight and excellent fatigue properties. This research studied the optimum design of the FMLC subject to various loading conditions using genetic algorithm. The finite element method based on the shear deformation theory was used for the analysis of FMLC. Tasi-Hill failure criterion and Miser yield criterion were taken as fitness functions of the fiber prepreg and the metal laminate, respectively. The design variables were fiber orientation angles. In genetic algorithm, the tournament selection and the uniform crossover method were used. The elitist model was also used to be effective evolution strategy and the creeping random search method was adopted in order to approach a solution with high accuracy. Optimization results were given for various loading conditions and compared with CFRP(Carbon Fiber Reinforced Plastic). The results show that the FMLC is more excellent than the CFRP in point and uniform loading conditions and it is more stable to unexpected loading because the deviation of failure index is smaller than that of CFRP.

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The Delamination and Fatigue Crack Propagation Behavior in A15052/AFRP Laminates Under Cyclic Bending Moment (반복-굽힘 모멘트의 진폭에 따른 A15052/AFRP 적층재의 층간분리 영역과 피로균열진전 거동)

  • Song, Sam-Hong;Kim, Cheol-Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1277-1286
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    • 2001
  • Aluminum 5052/Aramid Fiber Reinforced Plastic(Al5052/AFRP) laminates are applied to the fuselage-wing intersection. The Al5052/AFRP laminates suffer from the cyclic bending moment of variable amplitude during the service. Therefore, the influence of cyclic bending moment on the delamination and the fatigue crack propagation behavior in Al5052/AFRP laminate was investigated in this study. Al5052/AFRP laminate composite consists of three thin sheets of Al5052 and two layers of unidirectional aramid fibers. The cyclic bending moment fatigue tests were performed with five different levels of bending moment. The shape and size of the delamination zone formed along the fatigue crack between Al5052 sheet and aramid fiber-adhesive layer were measured by an ultrasonic C-scan. The relationships between da/dN and ΔK, between the cyclic bending moment and the delamination zone size, and between the fiber bridging mechanism and the delamination zone were studied. Fiber failures were not observed in the delamination zone in this study. It represents that the fiber bridging modification factor should turn out to increase and that the fatigue crack growth rate should decrease. The shape of delamination zone turns out to be semi-elliptic with the contour decreased non-linearly toward the crack tip.

Variation of the structural stability for the sonar dome window in a naval vessel according to the state of the drain valve (소나돔 충, 배수 밸브의 상태에 따른 함정용 소나돔 윈도우의 구조안정도 변화)

  • Han, HyungSuk;Lee, KyungHyun;Park, SeongHo;Lim, YongSoo
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.7
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    • pp.844-853
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    • 2014
  • Since the active sonar for a naval vessel is usually installed in a bulbous bow, GRP(Glass reinforced plastic) material with low density and high strength is used for the material of the sonar dome window in order to prohibit impact by slamming wave or foreign material in the sea. The structural safety of the sonar dome is varied according to the interior and exterior distributed pressure on the sonar dome. Therefore, the variation of the structural safety according to the pressure variation of the sonar dome window caused by the drain valve state is studied by CAE.

Elastic Imaging of Material Surface by Ultrasonic Atomic Force Microscopy (초음파 원자 현미경을 이용한 재료 표면의 탄성 이미지화)

  • Kim, C.S.;Park, Tae-Sung;Park, It-Keun;Lee, Seung-Seok;Lee, C.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.293-298
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    • 2009
  • The ultrasonic atomic force microscope(UAFM) has been developed in order to enhance the characterization technology for nano-scale surface combining ultrasonic property to atomic force microscope. This UAFM technique enables elasticity imaging due to the physical properties on the heterogeneous surface in addition to the novel topography of surface height in the nano-surface layer. In this study, the prototype UAFM system was constructed and applied to several materials, silicon deposited wafer, spherodized cold heading steel, and carbon fiber reinforced plastic specimen. Clear elastic contrast was successfully obtained using this developed prototype UAFM.

Strength Assessment of 8m-class High-Speed Planing Leisure Boat (8m급 고속 활주선형 레저보트의 구조강도 평가)

  • Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.418-423
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    • 2018
  • Recently, research and development of high-value leisure vessels has been carried out in Korea to revitalize the marine leisure industry and tap into the global maritime leisure market. FRP composite materials, which have excellent physical properties and are available for the manufacture of light hulls, are used widely. One of the most important design technologies is to secure structural safety of leisure vessels made from FRP composite materials. In this study, the structural strength was assessed for the design of an 8-meter high-speed planing leisure boat made from FRP composite materials. The design loads to verify the structural safety were calculated according to the rules for the classification of high speed light craft (KR, 2015), and structural analysis was conducted using a finite element model composed of an isotropic shell element, which has equivalent bending rigidity with the FRP sandwich panel. The analysis results were compared with the results of the strength test for fabricated specimens, and all internal structural components are sufficiently satisfied with the structural strength.