• Title/Summary/Keyword: Regenerative combustion

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Development of 30-Tonf LOx/Kerosene Rocket Engine Combustion Devices(I) - Combustion Chamber (추력 30톤급 액체산소/케로신 로켓엔진 연소장치 개발(I)-연소기)

  • Choi, Hwan-Seok;Han, Young-Min;Kim, Young-Mog;Cho, Gwang-Rae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.10
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    • pp.1027-1037
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    • 2009
  • The development of a combustion chamber for a 30-$ton_f$ regeneratively-cooled space liquid rocket engine is described. Starting from the development of bi-propellant swirl coaxial injectors, essential technologies were verified through subscale combustion chambers and afterwards applied to the full-scale combustion chambers. A total of 5 full-scale combustion chambers have been utilized to verify ignition, combustion efficiency and stability, cooling, and duration requirements. A total of 46 combustion tests were performed among which 23 tests were parallely performed with stability rating tests using a pulse gun device. The test results have revealed that the 30-$ton_f$ regeneratively-cooled combustion chamber fully complies to the performance and combustion stability requirements and thus concluded that the development is successfully completed.

Derivation of Design Parameter for Heat Regenerator with Spherical Particles (구형축열체를 이용한 축열기의 설계인자도출)

  • Cho, Han-Chang;Cho, Kil-Won;Lee, Yong-Kuk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1412-1419
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    • 2003
  • Heat regenerator occupied by regenerative materials improves thermal efficiency of combustion system through the recovery of sensible heat of exhaust gases. By using one-dimensional two-phase fluid dynamics model, the unsteady thermal flow of regenerator with spherical particles, was numerically analyzed to evaluate the heat transfer and pressure losses and to derive the design parameter for heat regenerator. It is confirmed that the computational results, such as air preheat temperature, exhausted gases outlet temperature, and pressure losses, agreed well with the experimental data. The thermal flow in heat regenerator varies with porosity, configuration of regenerator and diameter of regenerative particle. As the gas velocity increases with decreasing the cross-sectional area of the regenerator, the heat transfer between gas and particle enhances and pressure losses decrease. As particle diameter decreases, the air is preheated higher and the exhaust gases are cooled lower with the increase of pressure losses. Assuming a given exhaust gases temperature at the regenerator outlet, the regenerator need to be linearly lengthened with inlet Reynolds number of exhaust gases, which is defined as a regenerator design parameter.

Experimental Investigation of the LRE Thrust Chamber Regenerative Cooling(II) (액체로켓엔진 추력실의 재생냉각에 관한 실험적 연구(II))

  • Kim Jung-Hun;Jeong Hae-Seung;Park Hee-Ho;Chung Yong-Gab;Kim Sun-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.3
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    • pp.1-9
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    • 2004
  • We conducted the firing test with the regenerative cooling LRE and calculated the heat flux from measured coolant temperature, that was compared with the heat flux predicted by previously developed numerical analysis method. The difference between the measured heat flux and the numerical calculation value was within nine percents. Therefore, developed numerical analysis method can be applied to the design/fabrication of a real LRE system. and, it was investigated that combustion pressure and mixture ratio have an Influence on the heat flux with a constant relation.

Development of regenerative scramjet combustor with carbon fiber reinforced ceramic matrix composites (탄소섬유 강화 탄화규소 세라믹 복합소재 초음속 재생냉각 연소기 개발)

  • Kim, Seyoung;Kim, Soohyun;Han, Insub;Woo, Sangkuk;Seong, Younghoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.232-235
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    • 2017
  • Scramjet combustor materials are exposed at ultra high temperature over 2000K and severe erosion environment. Inconel alloys are usually applied for combustor material however its mechanical properties are decreased beyond temperature of 1000K so that is impossible for long term operation and reuse. In this study, fiber reinforced ceramic material was used as scramjet combustor material and its feasibility studied. To increase combustion efficiency, regenerative combustor system developed and channel fabrication in composite material also studied.

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Combustion Test Results of 1/2.5-scale Thrust Chamber for 75tonf-Class Liquid Rocket Engine (75톤급 액체로켓엔진 1/2.5-scale 연소기 연소시험 결과)

  • Kim, Jong-Gyu;Han, Yeoung-Min;Lee, Kwang-Jin;Lim, Byoung-Jik;Ahn, Kyu-Bok;Kim, Mun-Ki;Seo, Seong-Hyeon;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.69-73
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    • 2009
  • Combustion test results of 1/2.5-scale thrust chamber for 75tonf-class liquid rocket engine were described. The thrust chamber has chamber pressure of 60 bar, propellant mass flow rate of 89 kg/s, and nozzle expansion ratio of 12. The combustion tests were conducted to verify the combustion performance, the regenerative cooling performance and the durability of thrust chamber at design point condition, and then were performed to confirm the operation and the combustion performance at low combustion pressure condition. All the tests had been successfully executed without the damage of the hardware. These test results present a possibility of hot firing test at low combustion pressure condition, and can be used as fundamental data to predict the combustion performance at design point condition for 75 tonf thrust chamber.

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Low Pressure Test Results of Regenerative Cooling Combustion Chamber for 30tonf-Class Liquid Rocket Engine (30톤급 액체로켓엔진 재생냉각 연소기 저압 연소시험 결과)

  • Han, Yeoung-Min;Kim, Jong-Gyu;Lee, Kwang-Jin;Lim, Byoung-Jik;Ahn, Kyu-Bok;Kim, Mun-Ki;Seo, Seong-Hyeon;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.71-75
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    • 2009
  • Test results of combustion chamber to verify the operation and the combustion performance at low pressure, design and off-design conditions for 30ton-class liquid rocket engine were described. The combustion chamber has nominal chamber pressure of 60 bar, propellant mass flow rate of 89 kg/s, and nozzle expansion of 12. Effects of chamber pressure on combustion characteristic velocity are largely affected by mixture ratio. The specific impulse of combustion chamber is proportional to the chamber pressure regardless of the mixture ratios. The present results can be used as the base to predict the combustion performance of large sized chamber at high pressure while demonstrating the possibility of low pressure firing test of large sized chamber.

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Predictions of Fatigue Life of Copper Alloy for Regenerative Cooling Channel of Thrust Chamber (연소기 재생냉각 채널용 구리합금의 피로수명예측)

  • Lee, Keumoh;Ryu, Chulsung;Heo, Seongchan;Choi, Hwanseok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.6
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    • pp.73-82
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    • 2017
  • Low-cycle thermal fatigue problem resulting from multiple use of a liquid rocket engine has to be considered for the development of a reusable launch vehicle. In this study, life prediction equations suggested by previous researchers were compared as applied to various copper alloy cases to predict fatigue lives from tensile test data. The present study has revealed that among the presently considered life prediction methods, universal slopes method provides the best life prediction result for the copper alloys, and the modified Mitchell's method provides the best life prediction result for oxygen free high conductivity (OFHC) copper.

Design Point Operating Characteristics of an Oxidizer Rich Preburner (산화제 과잉 예연소기 설계점 운영 특성)

  • Moon, Ilyoon;Moon, Insang;Kang, Sang Hun;Ha, Seong-Up;Lee, Soo Young
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.4
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    • pp.81-88
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    • 2013
  • It was designed and tested at the design point that an oxidizer rich preburner for a staged combustion liquid rocket engine propelled by kerosene and LOx. The oxidizer rich preburner was designed as some of LOx injected from the mixing head was burned with kerosene and the rest of LOx injected from injection holes in the regenerative cooling chamber was vaporized by combustion gas. The preburner is operated at OF ratio of 60 and combustion pressure of 20 MPa. The Preburner has a honey-comb type mixing head with simplex swirl injectors, a turbulence ring improving combustion stability and uniformity of product gas temperature distribution, and a nozzle simulating the duct. With the combustion test results at the design point, the oxidizer rich preburner showed high combustion stability and uniformity of product gas temperature distribution.

Design of Full-Scale Combustion Chamber of Liquid Rocket Engine for Ground Hot Firing Tests (지상연소시험용 실물형 고압 연소기의 설계)

  • Han Yeoungmin;Kim Seunghan;Seo Seonghyeon;Cho Wonkook;Choi Hwanseok;Seol Wooseok;Lee Sooyong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.299-304
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    • 2005
  • The design procedures of full-scale combustion chamber with chamber pressure of 53bara, mass flow rate of 90kg/s, combustion efficiency of $94\%$ and specific impulse at ground of 253sec were described. The details of combustion performance and geometrical parameters were also given. Full-scale combustion chamber consists of the combustor head with injector/baffle and the chamber/nozzle with regenerative cooling channels. The design results of combustion chamber with ablative materials, detachable injector head with SUS baffle or baffle injector and chamber body for ground hot firing tests were given in this paper.

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Combustion Performance of a Full-scale Liquid Rocket Thrust Chamber Using Kerosene as Coolant (실물형 액체로켓엔진 연소기 케로신냉각 연소시험 성능결과)

  • Han, Yeoung-Min;Kim, Jong-Gyu;Moon, Il-Yoon;Seo, Seong-Hyeon;Choi, Hwan-Seok;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.163-168
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    • 2006
  • The combustion performance tests of a 30 tonf-class full-scale combustion chamber performed with kerosene as a coolant were described. The combustion chamber has chamber pressure of 53bara and propellant flow mass rate of 90kg/s. Since it was first firing test for 30tonf-class combustion chamber using kerosene cooling, kerosene coolant mass flow rate of 32kg/s which correspond to 120% of design mass flow rate were performed. Then, the firing test with kerosene mass flow rate of 25kg/s were successfully performed. The test results are described and the results showed that the kerosene cooling performance of this combustion chamber is sufficient and the firing test with regenerative cooling is feasible.

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