• 산업경영시스템학회지
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• 제30권4호
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• pp.141-154
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• 2007

Nowadays, customer-oriented manufacturing enterprises such as airplane, ship, ship engine, etc are knowledge-intensive and higher added value industries. In these companies, to quickly respond customer's order, a quotation management is a very important task. But, this task is very complex, time-consuming, resource- consuming, and difficult process because it is related with many departments within a company. In this paper, for the effective and efficient quotation management, the concept of product specification framework is introduced because a quotation BOM (bills of material) can be created from product specification. Also, this paper presents the product specification framework based quotation management process and implements the quotation management system for the ship engine division of 'H' company, one of customer-oriented manufacturing enterprises. As a result, the proposed quotation management concept reduced a lead time of drawing out quotations from $3{\sim}10$ days to 1 hour. And, the constructed quotation management system achieved a rapidity, accuracy, quality, and workload reduction of the quotation management process.

• 한국정밀공학회지
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• 제17권7호
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• pp.124-131
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• 2000

Rapid Prototyping(RP) models are no longer used only for design verification. Currently, parts built utilizing layer manufacturing technology can be employed as functional prototypes and as patterns or tools for different manufacturing processes such as vacuum casting, investment casting, injection molding, precise casting and sand casting. This trend of Rapid Prototyping application meets the requirement of concurrent engineering and its range covers a more spreaded area. The aim of this paper is saving the manufacturing lead time and cost of plastic parts having hollow space shapes used by prototype-car. Using rapid prototype patterns, made by the Selective Laser Sintering(SLS) technique, a new approach of manufacturing resin-based blow mold is discussed. It has a great potential fur making prototype-car parts with the batch size of under 200 parts, in case of rapid modification due to a subsequent design changes in developing stage. So, the process proposed in this research shows reduction of process time and manufacturing cost when compared with the conventional process such as a Zinc Alloy fur Stamping(ZAS) mold.

• 한국항해항만학회지
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• 제34권2호
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• pp.131-136
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• 2010

The aim of the paper is to solve the problem of customer reduction due to the difficulty of parts sourcing which impacts production delay and delivery delay in SC networks. Furthermore, this paper is to suggest the new inventory policy of MTS in order to solve the problem of current inventory policy. In order to compare two policies, a LCD maker is selected as a case study and the real data for 2007 years is used for simulation input. The maker uses MTO policy for parts sourcing which has the problem of lead time even if it has some advantage of inventory cost. Based on current process. The simulation program of AS-IS model and TO-BE model using ARENA 10 version is developed for evaluation. In a result, the order number of two policies shows that MTO is 52 and MTS is 53. However the quantity of order shows big difference such that MTO is 168,460 and MTS is 225,106. Particularly, the lead time of new inventory policy shows much shorter that that of MTO such that MTO 100 is days and MTS is 16 days. In spite of short lead time by MTS policy, new policy has to take burden of inventory cost per year. Total inventory cost per year by MTS policy is US$ 11,254 and each part inventory cost is that POL is US$ 1,807, LDI is US$ 2,166 and Panel is US$ 7,281. The implication of the research is that the company has to consider the cost and the service simultaneously in deciding the inventory policy. In the paper, even if the optimal point of deciding is put into tactical area, the ground of decision is suggested in order to improve the problem in SC networks.

• 대한산업공학회지
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• 제18권1호
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• pp.63-80
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• 1992

The concept of rapid prototyping intended for a significant reduction in cost and lead time becomes even more practical with the recent development of various equipments to make the concept concrete. For the purpose of real application of commercially available SLA(stereolithography apparatus), this paper is intended to develop the standard conversion procedure from CAD data to the input data for SLA. While the procedure presented in this paper is based on CAD system "CATIA" and SLA of 3D systems, Inc., which are being used in authors' company DAEWOO Motor Co., Ltd., the basic concept of this paper can be applied to any other CAD systems and machines of using stereolithography process. The algorithm presented in this paper is classified into two stages-node sampling and triangulation. First of all, point data are sampled through the node sampling procedure, and then these are triangulated so that the input data for SLA operation is finally generated. The suggested method is devised in a way to meet the input requirements of SLA and more importantly consume less computation time and generate less number of input data for SLA.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2003년도 추계학술발표강연 및 논문개요집
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• pp.71-71
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• 2003

Hot embossing has been widely accepted as an alternative to photolithography in generating patterns on polymeric substrates. The optimization of embossing process should be accomplished based on polymer substrate materials. In this paper, the effect of polymer substrates on nano scale hot embossing process was studied. Silicon molds with nano size patterns were fabricated by e-beam direct writing. Molds were coated with self-assembled monolayer (SAM) of (1, 1, 2.2H -perfluorooctyl)-trichlorosilane to reduce the stiction between mold and substrates. For an embossing, pressure of 55, 75 bur, embossing time of 5 min and temperature of above transition temperature were peformed. Polymethylmethacrylates (PMMA) with different molecular weights of 450,000 and 950,000, MR-I 8010 polymer (Micro Resist Technology) and polyaliphatic imide copolymer were applied for hot embossing process development in nano size. These polymers were spun coated on the Si wafer with the thickness between 150 and 200 nm. The nano size patterns obtained after hot embossing were observed and compared based on the polymer properties by scanning electron microscopy (SEM). The imprinting uniformity dependent on the Pattern density and size was investigated. Four polymers have been evaluated for the nanoimprint By optimizing the process parameters, the four polymers lead to uniform imprint and good pattern profiles. A reduction in the friction for smooth surfaces during demoulding is possible by polymer selection.

• 아태비즈니스연구
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• 제9권2호
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• pp.15-37
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• 2018

The purpose of this paper was to explain on the conceptualisation of the Halal Orientation strategy (HOS) based on operation strategy perspective. The four variables constitute in HOS are staffing, materials, production process and storage together with transportation. By focusing on HOS, the manufacturers reinforce improvement in quality, cost control, time and flexibility of the production Halal food industry in Malaysia which is the performance objective of market competitiveness in Malaysia context. A self-administered questionnaire was designed and used to assess the significant of HOS that lead to improve quality, cost control, reduction in time and the flexibility among Halal food manufacturers in Malaysia. From a total of 443 Halal food manufacturers were involved in this study, only 137 respondents are usable for this research. The study showed significant results for the manufacturers to focus in Halal Orientation strategy (HOS) which have positive impacts on quality, cost control, time and flexibility. This research aimed to measure the HOS among food firms in Malaysia and to determine HOS in relation with the performance objective of operational outcomes.

• 자원리싸이클링
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• 제9권6호
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• pp.45-52
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• 2000

전기로제강분진을 환원처리하여 철원으로 활용하는 경우, 매립폐기물 감소의 환경적 효과와 아울러 폐자원의 재자원화 효과가 기대된다. 본 연구에서는 제강공장에서 발생하는 millscale을 환원제와 함께 전기로제강분진에 혼합하고 회전상로에서 환원처리하여 Fe성분함량을 높이는 가능성을 조사, 검토하였다. millscale을 전기로제강분진에 혼합하여 처리함으로써 잔사 중의 Fe성분함량을 증가시킬 수 있었으며, 50 wt% millscale혼합 시 처리잔사 중의 $\boxDr$Fe성분함량은 85% 정도를 얻을 수 있었다. 회전상로에서 환원처리시 환원된 $\boxDr$Fe성분의 재산화가 일어나지 않도록 환원성분위기에서 가급적 빠른시간에 처리할 필요가 있으며 본 실험을 통하여 얻은 최적의 환원처리시간은 40분 정도이었다. 이때 잔사 중에 잔류하는 Zn및 Pb성분함량은 각각 3% 및 0.5%정도이었다. 환원성분위기에서 빠르게 처리된 경우의 처리잔사는 매립, 폐기 시 잔사 중에 함유된 금속성분들의 상당량이 용출되므로 별도의 사전처리 없이 매립, 폐기하여서는 않되며 전기로로 재투입하는 등 재활용하는 것이 바람직하다

• Nuclear Engineering and Technology
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• 제51권4호
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• pp.1169-1175
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• 2019

The minimum detectable activity (MDA) value was derived according to the flow rate of the sample and degree of amplification of the device by sending the sample directly from the collection site to the detection part through a pump. This method can lead to reduction in time and cost compared to the existing measurement method that uses a pre-treatment process. In this study, experiments were conducted on $^3H$ and $^{90}Sr$, which are the major pure beta-emitting radionuclides, by setting the sample flow rate and the amplification gain as factors. The MDA values were derived according to the flow rates, considering that the flow rate can affect the MDA values. There were no change in the MDA under different flow rates of 0, 600, 800, and 1000 mL/min. Therefore, it was confirmed that the flow rate may not be considered when collecting samples for monitoring in actual field. As the degree of amplification of the amplifier increased, the time required to reach the target MDA decreased. When the amplification was quadrupled, the detection efficiency increased by approximately 23.4 times, and the time to reach the MDA decreased to approximately 1/550 times. This method offers the advantage of real-time on-site monitoring.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.1030-1033
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• 2002

In this study, it is important that we have an understanding of the metal flow for manufacturing condenser tube in porthole die extrusion, because this need to provide for household appliances market that is expected to grow into the major market of the cooling system hereafter. Condenser tube is mainly manufactured by conform exclusion. However, this method was not satisfied a series of the needs for manufacturing condenser tube as compared with porthole die extrusion. The deforming skill recently is required high-productivity, high-accuracy and reducing lead-time, thus it is essential to substitute conform exclusion by porthole die exclusion. Porthole die extrusion has many advantages such as improvement of productivity, reduction of production cost etc. In general, the porthole die extrusion process consists of three stages(dividing, welding and forming stages). In order to obtain the detailed mechanics, to assist in the design of proper die shapes and sizes, and to improve the quality of products, porthole die extrusion should be analyzed in as non-steady state as possible during the entire process to evaluate detailed metal flow, temperature distribution, welding pressure and extrusion lead, and therm stress analysis was practiced to obtain effective stress and elastic deformation value. A analytical results provide useful information the optimal design of the porthole die for condenser tube.

• 산업기술연구
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• 제21권B호
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• pp.37-44
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• 2001

Distribution System is considered as the most important part of SCM when the satisfaction of customer demand is considered. This paper focus on the backorder policies for stockout which is occurred in each regional distribution center of two-echelon distribution system facing stochastic demand process. Four concepts for the efficient system operation are suggested. First, at least 30% reduction of stockout is achieved by introduction of 50/25 allocation policy to distribution system. Second, transportation cost and lead-time of backorder are decreased by allowance of internal supply between regional distribution centers. Third, the frequency of emergency supply is minimized by application of Ship-up-to- expected-demand backorder policies. Finally we suggest several effective rules to select multi-internal suppliers. Simulation tests show the efficiency of our backorder policies and enhancement of customer service level.