• Title/Summary/Keyword: Reduction gear

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An Optimum Design Method of Hypoid Gear by Minimizing Volume (하이포이드 기어의 체적 최소화 최적 설계)

  • Lee, Ki-Hun;Lee, Geun-Ho;Bae, In-Ho;Chong, Tae-Hyong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.55-61
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    • 2007
  • The hypoid gear has advantage for the high reduction ratio and compactness. But, geometry design and strength evaluation of the hypoid gear depend on the machine tool of specific production companies because the geometry design and strength evaluation of the hypoid gear are complex and difficult. This paper proposes the development of the design programs to satisfying the geometry and strength of a hypoid gear through optimization technique using the genetic algorithm. The genetic algorithm is designed to optimize a method for minimizing volume. The existing design of hypoid gear in the forklift truck axle is compared with the results of developed optimum design program.

A Study on Dynamic Characteristic Analysis of Straight Bevel Gear (직선베벨기어의 동특성해석에 관한 연구)

  • Lyu, Sung-Ki;Shin, Gue-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.157-164
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    • 1995
  • Straight belvel gear is used mainly for steering system, final reduction and differential gear in the automobile. The more high load, high velocity driving bevel gear, the more unsafe and unpleasant. In thid study, we get a kinematic equation by modelling straight bevel gear pair with simple elastic system, the dynamic characteristic analysis about this system, we got the dynamic load factor of tooth surface. Comparing the value of dynamic load factor by calculation with the measured value of Terauchi's experimental results is similar. We think it useful to analysis the vibration and the noise of straight bevel gear in operation with the analytic method of dynamic load of straight bevel gear using in this study.

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Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성 커플링의 동특성과 적응성)

  • Lee, D.C.;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.90-95
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    • 2008
  • Medium and high speed marine diesel engines have been widely used as prime mover in small car ferries and fishing vessels with reduction gear. These propulsion shafting system should be installed and matched the elastic coupling between engine and reduction gear to isolate the vibratory torque. In this paper, the elastic dynamic characteristics of coupling with rubber type circular segments is confirmed by the theoretical analysis using the FEM and the hydraulic exciting test at shop. And its adaptation is investigated in the torsional vibration test in factory shop.

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Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성커플링의 동특성과 적응성)

  • Lee, D.C.;Barro, Ronald D;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.4
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    • pp.346-351
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    • 2011
  • Medium and high speed marine diesel engines with reduction gear have been widely used as prime mover in small car ferries and fishing vessels. The elastic coupling should be installed and complemented the propulsion shafting system to isolate the vibratory torque between engine and reduction gear. In this paper, the dynamic characteristics of elastic coupling with rubber type circular segments is confirmed by theoretical analysis using the FEM and the hydraulic excitation test at shop. Further adaptation was investigated with the torsional vibration test at diesel engine factory shop.

Analysis of the Vibration Fatigue for the Diesel Engine and Reduction Gear Connecting Shaft in a Ship (선박용 감속기어-디젤엔진 연결축의 진동 피로파손 분석)

  • Han, HyungSuk;Lee, KyungHyun;Park, Sungho;Kim, ChungSik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.5
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    • pp.407-413
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    • 2014
  • The diesel engine and reduction gear combination is one of the common propulsion system in a naval vessel. Since the diesel engine has torsional vibration caused by reciprocating motion of the mass and gas pressure force of the cylinder, high cycle torsional fatigue can be occurred. Therefore, ROK navy restricts the maximum stress of the propulsion shaft according to MIL G 17859D. In this paper, the root cause for the failure of the diesel engine and reduction gear connecting shaft occurred in typical naval vessel is investigated based on the measured bending and torsional moment according to MIL G 17859D procedure.

Vibration Characteristics and its Countermeasure of Orifice Pipe for Reduction Gear Lubrication of Azimuth Thruster (아지무스 추진기의 감속 기어 윤활용 오리피스 파이프 진동특성과 방진대책)

  • Eam, Gitak;Barro, Ronald D.;Lee, Donchool
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.555-558
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    • 2013
  • A type of electric propulsion employed by specialized purpose vessels or offshore is the azimuth thruster. Azimuth thruster application had been increasing recently and resulted to excellent vessel maneuverability. However, this system is very complex and some of its major component being exposed under the seawater level presents difficulty in sealing design. For Polar class icebreaker operating in extreme sea condition, this requires a high level of reliability and safety. In this study, the characteristics of lubricating orifice pipe structural vibration installed at the lower reduction gear were investigated and analyzed through beam analysis theory and comparison of experiments. Propeller excitation and the resonant modes of vibration causing excessive vibration and suitable countermeasures to prevent damage due to vibration fatigue on the pipe are presented.

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The Critical Speed Analysis of the Differential Planetary Gear Train of a Concrete Mixer Truck Mixer Reducer (콘크리트 믹서 트럭용 믹서 감속기의 차동 유성 기어 트레인에 대한 위험속도 해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Kim, Dang Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.1-7
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    • 2017
  • The power train of a concrete truck mixer reducer includes differential planetary gears to get a large reduction ratio for operating the mixer drum in a compact structure. These differential planetary gears are a very important part of the mixer reducer where strength problems are the main concern. Gear bending stress, gear compressive stress and scoring failure are the main concerns. Many failures in differential planetary gears are due to the insufficient gear strength and resonance problems caused by major excitation forces such as gear mating failure in the transmission. In the present study, where the excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate differential planetary gear critical speeds. Mode shapes and natural frequencies of the differential planetary gears are calculated by CATIA V5. These are used to predict gear resonance failures by comparing the working speed range with the critical speeds due to the gear transmission errors of the differential planetary gears.

A Study on the Design and Measurement of a Balancing Device for Unbalance Correction of Differential Gear Case in Automobile (자동차 Differential gear case 불평형 교정을 위한 balancing 장치설계 및 측정에 관한 연구)

  • Jang, T.H.;Gwon, J.U.;Eum, J.H.;Kim, J.A.;Kim, T.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.6
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    • pp.303-309
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    • 2020
  • A vehicle's differential gear is a device designed to allow the vehicle's outer wheels to turn faster than the inner wheels when turning on a curve. The differential gear case is the main component of the differential gear system, which is composed of ring gear, pinion gear and side gear, and is fastened by pinion shaft pins. The differential gear case rotates when the vehicle is running, so balancing calibration is very important. In this study, a balancing machine that can diagnose and correct the differential gear case and mass imbalance of various rotating bodies was designed. The differential gear case was rotated at high speed to accurately diagnose the location and value of the unbalanced mass, and it was designed to be balanced and corrected by removing the unbalanced mass by drilling. After calibration, it was confirmed that the unbalanced value of all the measured samples was reduced to less than 180g.mm, and the unbalance reduction ratio was improved to 60~70%.

Noise Reduction of a Bank Teller Cash Recycler (은행 계원용 자동현금관리기의 소음 저감)

  • Won, Hong-In;Sim, Woojeong;Kim, Jaewon;Park, Changho;Kim, Jongwoo;Jung, Woochul;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.3
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    • pp.308-314
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    • 2016
  • This paper proposes design guidances for noise reduction of a bank teller cash recycler(TCR). The operating noise of a TCR is required to be reduced because it bothers bank tellers and customers. The operating noise from a TCR is measured and the most influential driving system is examined. To find the main sources of the noise, the frequency spectra are analyzed by comparing with excitation frequencies of the driving system. From the analysis results, we reveals that the main sources of the noise are gear mesh frequency of a certain gear train and its side band frequencies, which is attributed by vulnerable support condition. Consequently, to reduce the operating noise, the structural modification for the gear train support is suggested and its effectiveness for the noise reduction is confirmed experimentally.