• Title/Summary/Keyword: Recycling water of ready-mixed concrete

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Properties of Retard Type Stabilizing Agent for Reuse of Sludge Water of Ready Mixed Concrete (레미콘 회수수의 재활용을 위한 지연형 안정화제의 특성)

  • Lee Mun-Hwan;Lee Sea-Hyun;Park Young-Shin;Park Jae-Myung
    • Journal of the Korea Concrete Institute
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    • v.17 no.1 s.85
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    • pp.105-112
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    • 2005
  • Stabilizing and rousing sludge water generated from washing truck mixer and batcher plant can resolve inconsistency in quality and improve strength, therefore it is essential to review how to utilize it. This research conducted experiments and studied on solids of sludge water to find out the types of stabilizing agents available in conditions of producing ready mixed concretes in Korea. The result showed that oxy carboxylic acid retarder dedicated for stabilizing sludge water was most effective in decreasing solid. However, the setting time of cement paste was retarded due to surplus reactants, but it did not impede application of ready mixed concretes. When we left the sludge water mixed with stabilizing agent, it has been noted that initial retard effect recovered to the level using just service water in 7${\~}$8 days and that it is effective to use stabilized sludge water in 2${\~}$3 days. On the other hand, saccharic type super retarding agent was also outstanding in applicability by showing similar effect. The sludge water stabilizing agents currently marketed depend on imports, therefore it is necessary to locally manufacture usable stabilizing agents and to review its usability with multi-dimensional view.

Basic Characterization of Resource-recycling Secondary Products of Cement by Using Sludge Solids as The Main Material (회수수 슬러지 고형분을 주재료로 한 자원순환형 시멘트 2차 제품 생산의 기초적 특성 평가)

  • Kim, Min-Sung;Hong, Sung-Jun;Kim, Young-Jin;Ryu, Dong-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.118-119
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    • 2021
  • In this study, we confirmed the basic characteristics of paste and mortar 1:1, 1:2, 1:3 composition using concrete sludge solid content for the purpose of developing a resource-recycling cement secondary products. The 1:2 mortar formulation showed the best compressive strength. The steam curing strength is superior in the order of C20, BS40, BS20 and Control. it is judged that the FA combination is not suitable.

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Basic Properties of Cementless Concrete by Main Material as Sludge Solids of Ready Mixed Concrete (레미콘 슬러지 고형분을 주성분으로 하는 무시멘트 콘크리트의 기초적 특성)

  • Byun, Yong-Hyun;Ryu, Dong-woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.105-106
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    • 2015
  • With an increase of concrete buildings as result of rapid industrialization, Remicon sludge, which is a strong alkaline construction waste, should be neutralized to prevent damage to a natural environment, and the cost of the neutralization processing is increasing as well. Accordingly, this study investigates the mechanical properties of cementless concrete which is processed with recycled water and industrial byproducts in order to determine the possibility of re-using sludge, recycled sand, and gravel which are contained in recycled water.

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A Study on Application of Ready Mixed Concrete of ECO Lightweight Aggregate using Sewage Sludge (하수 슬러지를 이용한 친환경인공경량골재콘크리트의 레미콘 적용 연구)

  • Seo Chi ho;Ji Seok Won;Lee Seung Yeun;Jee Suk Won;Lee Jae Sam;Lee Jin Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.109-112
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    • 2005
  • As civilization progresses amount of sewage sludge continues to increase from a sewage disposal plant with a huge expenditure of water resources. So It is necessary to reduce the high costs of sewage disposal and the pollution of the environment and also a unit cost of artificial lightweight aggregate by continual recycling. The purpose of this study is to put artificial lightweight aggregate concrete to practical use by using sewage sludge and clay

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Bottom Ash on the Application for Use as Fine Aggregate of Concrete (바텀 애시를 콘크리트 잔골재로 사용하기 위한 활용성에 관한 연구)

  • Kim, Seong-Soo;Lee, Jeong-Bae;Park, Seung-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.3
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    • pp.173-179
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    • 2014
  • This is an experimental study for recycling coal ash left over from coal use as a potential fine aggregate in concrete. Coal ash is generally divided into either fly ash or bottom ash. Fly ash has been utilized as a substitution material for cement in concrete mixes. On the other hand, bottom ash has the problem of low recycling rates, and thus it has been primarily reclaimed. This study partially substituted fine concrete aggregates with bottom ash to increase its application rate and therefore its recycling rate; its suitability for this purpose was confirmed. The concrete's workability dropped noticeably with increasing bottom ash content when a fixed water-cement ratio of concrete mix was used. Thus, concrete mixes with higher ratio levels are required. To address this problem, concrete was mixed using a polycarboxylate high-range water reducing agent. The fluidity and air entrainment immediately after mixing the concrete and 1 h after mixing were measured, thereby replicating the time concrete is placed in the field when produced either in a ready-mixed concrete or in a batch plant. As a result of this research, the workability and air entrainment were maintained 1 h after mixing for a concrete mixture with approximately 30% of its fine concrete aggregates substituted with the bottom ash. A slight drop in compression strength was seen; however, this confirmed that potential of using bottom ash as a fine aggregate in concrete.

Recycling of Sludgewater containing Set-retarder (지연제 첨가에 의한 회수수의 재이용)

  • Song, Young-Jin;Daiki, Atarashi
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.761-764
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    • 2008
  • Most of ready-mixed concrete plants have the problem of construction waste sludge, which pollutes environment and causes economic loss due to the discard and increasing the cost of concrete. Thus, a recycling of the cement sludge has been strongly desired as one of their solution. This research is to the study on the recycling of the cement sludge, especially the study on the hydration control by the sodium gluconate as a set-retarder. The set-retarder can delay the hydration of the cement included in the sludge water, so that the sludge water can be substituted with some of new cement without the property of the cement. And it invests the effect of the sodium gluconate to the hydration of the cement in suspension. The degree of hydration of cement may be controlled by adding the sodium gliconate. The hydration delay time is observed that depends on the concentration of residual sodium gloconate, not how long the cement has been hydrated before the addition of the sodium gluconate.

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An Experimental Study on the Engineering Characteristics of Ternary Lightweight aggregate Mortar Using Recycling Water (회수수를 사용한 3성분계 경량 골재 모르타르의 공학적 특성에 관한 실험적 연구)

  • Lee, Jae-In;Bae, Sung-Ho;Kim, Ji-Hwan;Choi, Se-Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.48-55
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    • 2022
  • This study uses the recovered water as mixing water and artificial lightweight aggregate pre-wetting water as part of a study to increase the recycling rate and reduce greenhouse gas of the ready-mixed concrete recovered during the concrete transport process, and cement fine powder of blast furnace slag(BFS) and fly ash(FA). The engineering characteristics of the three-component lightweight aggregate mortar used as a substitute were reviewed. For this purpose, the flow, dry unit mass, compressive strength, drying shrinkage, neutralization depth, and chloride ion penetration resistance of the three-component lightweight aggregate mortar were measured. When used together with the formulation, when 15 % of BFS and 5 % of FA were used, it was found to be positive in improving the compressive strength and durability of the mortar.

Study on preparation of precipitated calcium carbonate using recycling water of ready-mixed Concrete (레미콘 회수수를 이용한 침강성 탄산칼슘 제조에 관한 연구)

  • Shin, Jae Ran;Kim, Jae Gang;Kim, Hae Gi;Kang, Ho Jong
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.2
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    • pp.232-238
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    • 2016
  • In this study, a liquid carbonation method was applied for producing precipitate calcium carbonate by liquid-liquid reaction. Also a shuttle mechanism of wet chemical absorption using MEA was utilized. The high concentration $CO_2$(A) and exhaust gas(B) was used for collecting carbon dioxide in the 30% MEA aqueous solution, and $CO_2$ was fixed with rate of 0.35 mg of $CO_2$ per mg of sludge through the liquid carbonation process. It was found from SEM data that calcium carbonate was mainly made up with spherical vaerite with the mixing of a small quantity of calcite.