• Title/Summary/Keyword: Recycling process

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Optimal Order Quantity Models for three types of reverse logistics networks in Product Recovery Environment

  • Kim Juyong;Kim Kibum;Jeong Bongju
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.10a
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    • pp.565-565
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    • 2004
  • Due to limitation of resources and increasing concerns about environment, reverse logistics has received growing attention in recent years. In this paper, we propose three types of reverse logistics networks based on reuse of returnable containers, materials recycling process and remanufacturing for parts reuse. First, the sender in the re-usable item network supplies containers for the recipient and orders either new containers from external supplier or returnable containers cleaned from the container depot. Second, the recycling center in the proposed recycling network collects either end of life products from customer or faulty goods from manufacturer, collected products are dismantled into materials and materials go into recycling process. Finally, the manufacturer in the proposed remanufacturing network has two alternatives for supplying parts: either ordering the required parts to external supplier or overhauling disassembled parts and bringing them back 'as new' conditions. In this product recovery environment, we build optimal order quantity models to minimize the total logistics costs related to reverse logistics network. The validity of the proposed model is investigated through comprehensive computational experiments.

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A Preliminary Study on Tantalum Recycling from Obsolete Condenser by Multidisciplinary Process (융복합기술(融複合技術)에 의한 폐(廢)콘덴서로부터 탄탈륨 재활용(再活用) 기초연구(基礎硏究))

  • Lee, Hoo-In;Kim, Sang-Bae;Kim, Byong-Gon;Choi, Young-Yoon
    • Resources Recycling
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    • v.16 no.6
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    • pp.34-38
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    • 2007
  • For recycling of tantalum from obsolete condenser, physical separations and chlorination of tantalum scraps with $Cl_2$ and $CCl_4$ were investigated. The recovery ratio of tantalum from obsolete condenser was 98% by using a multidisciplinary process of crushing by stamp mill, wet gravity separation by the shaking table, and air classification. In the chlorination reaction of non-oxidized Ta anode with $Cl_2$, the highest weight loss ratio is at least 60%, while in the chlorination reaction of Ta anode with $CCl_4$, the reaction rate for the oxidized Ta anode is faster than that of the non-oxidized Ta anode.

Technical Trend on the Recycling Technologies for Stripping Process Waste Solution by the Patent and Paper Analysis (특허(特許)와 논문(論文)으로 본 스트리핑 공정폐액(工程廢液) 재활용(再活用) 기술(技術) 동향(動向))

  • Lee, Ho-Kyung;Lee, In-Gyoo;Park, Myung-Jun;Koo, Kee-Kahb;Cho, Young-Ju;Cho, Bong-Gyoo
    • Resources Recycling
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    • v.22 no.4
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    • pp.81-90
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    • 2013
  • Since the 1990s, the rapid development of information and communication industry, the demand for semiconductor and LCD continues to increase. Therefore in the formation of fine circuit patterns, which are the cores of sensitizer and the most expensive thinner and stripper liquor used to remove photoresist and its dilution, the amount in demand are dramatically increasing, emerging need for recycling of waste thinner and stripper liquor. Recently, recycling technologies of stripping process waste solution has been widely studied by economic aspects and environmental aspects, in terms of efficiency of the stripping process. In this study, analyzed paper and patent for recycling technologies of waste solution from stripping process. The range of search was limited in the open patents of USA (US), European Union (EP), Japan (JP), Korea (KR) and SCI journals from 1981 to 2010. Patents and journals were collected using key-words searching and filtered by filtering criteria. The trends of the patents and journals was analyzed by the years, countries, companies, and technologies.

Life Cycle Assessment on the End-of-Life Vehicle Treatment System in Korea (국내 폐자동차 처리시스템에 대한 전과정평가)

  • Hong, Seok-Jin;Jeong, Kee-Mo;Hong, John-Hee;Yun, Ju-Ho;Hur, Tak
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.105-112
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    • 2005
  • This study aims at evaluating the environmental impacts stemmed from the End-of-Life Vehicle(ELV) treatment systems in Korea, using Life Cycle Assessment(LCA) method. In this study, both environmental burden from the ELV dismantling process & recycling processes and environmental benefit which were derived from the avoided environmental impacts by substituting recycled materials for virgin materials were considered. First of all, the key issues which were defined as the environmental aspects that account for more than $1\%$ out of the total environmental impacts were identified from the Life Cycle Impact Assessment(LCIA). $CO_2$, crude oil, natural gas, coal, etc. were found out to be the key issue parameters. From the LCI Analysis and LCIA studies, it was shown that the significant environmental aspects were related with the recycling process of ferro scrap, the shredding process of compressed car bodies and the dismantling process of end-of-life engines. In particular, the recycling process of ferro scrap has the most significant effects on the environmental impacts of the ELV treatment systems. Based on these results, it is recommended to improve the recycling process of ferro scrap in order to make the ELV treatment systems more environmentally sound.

An Analysis of Simulation Model for Smelting Reduction Process of Waste Containing Iron Oxide (함철 폐기물의 용융환원 공정에 관한 분석연구)

  • Dong-Joon Min
    • Resources Recycling
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    • v.5 no.4
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    • pp.17-24
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    • 1996
  • The computer simulation model was established to verify the applicability of smelting reduction concept to treatment of industrial wastes which becomes issue on the enviromental and recycling view point. Computer simulation model provides as following results. The increase of post combustion ratio(PCR) and heat transfer efficiency of PC energy(HTE) is effective ways to save energy. But, in order to increase PCR, recovery efficiency of post combustion energy(HTE) have to be higher than 85% HTE considering refractory life and saving energy together. Coke is most useful fuel source because it shows lowest dependence of PCR and low hydrogen content. The quality of hot metal of current process would be expected to the similar level with that of blast furnace. The utilization of scrap and Al dross can be also possible to maximize the advantages of current process which is high temperature and chemical dilution with hot metal and slag. In case of scrap, energy consumption was slightly increases because of heating up energy of scrap. Consquently, current process concept provides the possibility of intergrating recycles of industrial wastes materials such as EAF slag, coke oven dust, life terminated acidic refractory, aluminium dross and scrap by smelting reduction process.

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Process Life Cycle Assessment with Modified Allocating Method in PCB Producing Factory

  • Haepyo Chun;Kim, Young-Suk;Han, Sung-Ho;Han, Myung-Keun;Lee, Hong-Kee
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.301-306
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    • 2001
  • Applying life cycle assessment in PCB (printed circuit board) production, most of environmental impacts come from outside-factory-process due to power generation, especially, and other raw material productions. Relatively, small environmental impacts of inside-factory-process make it difficult to compare them. To overcome this problem allocating environmental impacts of outside-factory-process on inside-factory-process. It helps to identify the environmental impacts of each process and find sources of environmental impacts. Also, life cycle assessment shows reduction of environmental impacts after copper recycling process.

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Environmental analysis on Waste Catalyst Recycling Technology using Life Cycle Assessment (전과정평가를 통한 폐촉매 재활용 기술의 환경성 분석)

  • Ahn, Joong Woo;Pak, Jong-Jin
    • Resources Recycling
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    • v.27 no.1
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    • pp.64-73
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    • 2018
  • This study aims to analysis the environmental impact on waste catalyst recycling technology using entire life cycle assessment. Environmental impacts consist of the five categories of impacts: global warming, resource depletion, acidification, eutrophication, and photochemical oxide production. The waste catalyst recycling presently have a GWP 3.53 ton $CO_2$ equivalent/ton, a ADP 0.017 ton Sb equivalent/ton, a AP 0.051 $SO_2$ equivalent/ton, a EP 0.0092 $PO{_4}^{3-}$ equivalent/ton, a 0.0019 ton $C_2H_4$ equivalent/ton. The smelting reduction process is the greatest contributor to all categories of environmental impacts in waste catalyst recycling. Electricity used in the smelting reduction process is the major contributor of all impact categories.

Recycling of Copper Scrap (동스크랩의 리사이클링)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.28 no.3
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    • pp.3-14
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    • 2019
  • Copper is one of the first metals utilized by humankind about 11,500 years ago. But copper is not plentiful metallic element in the earth's crust. Copper has a high thermal and electric conductivity and is relatively corrosion resistant. In principle copper is virtually 100 % recyclable as an element without loss of quality. The recycling of copper scrap reduces the energy consumption and environmental burden, comparing to the primary metal production. Currently, approximately 30% of the global copper supply provides by recycling. Copper scrap is smelted in primary and secondary smelter. Type of furnace and process steps depend on the quality and grade of scrap. Depending on copper content of the secondary raw material, refining is required, which is usually done through electrorefining. This work provides an overview of the primary copper production and recycling process.

Optimum Conditions of Dismantlement for Recovery of Valuables from Spent Lithium Primary Batteries (폐일차리튬전지로부터 유가금속을 회수하기 위한 해체공정의 최적화)

  • Yoo, Koungkeun;Kim, Hong-in;Sohn, Jeong-Soo
    • Resources Recycling
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    • v.28 no.4
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    • pp.51-58
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    • 2019
  • Dismantlement of lithium primary batteries without explosion is required to recycle the lithium primary batteries which could be exploded by heating too much or crushing. In the present study, the optimum discharging condition was investigated to dismantle the batteries without explosion. When the batteries were discharged with $0.5kmol{\cdot}m^{-3}$ sulfuric acid, the reactivity of the batteries decreased after 4 days at $35^{\circ}C$ and after 1 day at $50^{\circ}C$, respectively. This result shows that higher temperature removed the high reactivity of the batteries. Because loss of metals recycled increases when the batteries are discharged only with the sulfuric acid, discharging process using acid solution and water was newly proposed. When the batteries were discharged with water during 24 hours after discharging with $0.5kmol{\cdot}m^{-3}$ sulfuric acid during 6 hours, the batteries discharged were dismantled without explosion. Because decrease in loss of metals was accomplished by new process, the recycling process of the batteries could become economic by the 2-step discharging process.

Recovery of Copper from Waste Printed Circuit Boards by High-temperature Milling Process (고온 밀링 공정을 통한 폐인쇄회로기판으로부터 구리 회수)

  • Woo-chul Jung;Byoungyong Im;Dae-Geun Kim
    • Resources Recycling
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    • v.33 no.4
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    • pp.22-28
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    • 2024
  • Waste PCBs contain a large amount of valuable resources, including copper, and technology to recover them is constantly being developed. Generally, to recycle waste PCBs, a physical pretreatment process such as shredding and crushing is required. However, during this stage, the loss rate of metals is high and the sorting efficiency is low, indicating a need for a more efficient recycling pretreatment process. In this study, a high-temperature milling process, which simultaneously employs heat treatment and ball milling, was utilized to efficiently recover copper from waste PCBs. An experiment was conducted at 350 ℃ with milling time, milling speed, and the weight of the balls as variables. The results showed a copper recovery rate of over 90% under the conditions of a ball weight of 500 g, a milling speed of 70 RPM, and a milling time of 5 hours. The purity of the recovered copper was approximately 93%, and through post-processing after the high-temperature milling process, the feasibility of reusing the recovered copper as a high-purity material was confirmed.