• Title/Summary/Keyword: Rebars

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Fatigue CAE Analysis of a Rebar Bending Machine Roller (철근 밴딩기 롤러의 피로파괴 CAE 해석)

  • Shin, Yu-Jeong;CHoi, Chang-Hwan;Lee, Sung-gun;Kim, Jin-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.75-80
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    • 2015
  • The rebar factory production process involves the repetitive bending of rebars. Therefore, the fatigue failure of the rebar bending machine needs to be considered. In this paper, fatigue analysis of the rebar machine was performed using the commercial software DAFUL, which is based on MFBD (Multi Flexible Body Dynamics). The rotating roller, fixing roller and rebar were modeled by the finite element method. The rebar bending process is simulated and the mechanical stresses on the rollers are calculated. Structural analysis of the rebar bending roller was performed using the maximum bending angle of $180^{\circ}$ and maximum processing rebar diameter of ${\Phi}19mm$. Then, for fatigue analysis, the S-N curve of STD-11 was. The fatigue life of rollers is estimated by modified Goodman diagram. The fatigue life range of the rotating roller is $2.99961{\times}10^5{\sim}1{\times}10^8$ while that of the fixed roller is $2.53142{\times}10^5{\sim}1{\times}10^8$. STD-11 has an infinite life cycle after $1{\times}10^8$. Therefore, the rollers of the rebar bending machine may be expected to suffer fatigue failure. Thus, we performed a parameter study of fatigue life according to various axial radii of the fixed roller and rotating roller, and redesign of the rebar bending machine. Consequently, the axial radius of the fixed roller and rotating roller was found to be 35~37.5mm and 30~35mm, respectively, and an infinite life cycle was confirmed at these.

An Effect Analysis of Subtracting Rebar Volumes in Reinforced Concrete Members on Quantity Take-off (콘크리트 내 철근 부피 공제가 물량산출에 미치는 영향)

  • Kang, Jong-Min;Kim, Seong-Ah;Chin, Sang-Yoon
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.6
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    • pp.24-32
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    • 2012
  • Reinforced Concrete is the most dominant structure type for buildings in South Korea. Reinforced Concrete is one of materials having the most cost and quantity at construction projects. It is important to manage concrete quantity so that the total project cost is not affected due to underestimate or overestimate of its quantity. Generally the concrete quantity is taken-off based on the volume of the space inside forms without subtracting volumes of rebar embedded, which cannot be considered to make quite accurate results. Resource waste and extra cost due to over or under estimate of quantity occur since they cannot estimate accurate quantity at practices. Therefore, the objective of this paper is to analyze the effect of the volume for rebars embedded in reinforced concrete members. By comparing the quantity based on the existing method with the one from BIM data, it was found that about 1~2% of quantity discrepancy was observed while the typical concrete waste rate is 1 % at the current practice.

Experimental Study on the Short-Term Prediction of Rebar Price using Bidirectional LSTM with Data Combination and Deep Learning Related Techniques (양방향 LSTM과 데이터 조합탐색 및 딥러닝 관련 기법을 활용한 철근 가격 단기예측에 관한 실험적 연구)

  • Lee, Yong-Seong;Kim, Kyung-Hwan
    • Korean Journal of Construction Engineering and Management
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    • v.21 no.6
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    • pp.38-45
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    • 2020
  • This study presents a systematic procedure for developing a short-term prediction deep learning model of rebar price using bidirectional LSTM, Random Search, data combination, Dropout. In general, users intuitively determine these values, making it time-consuming and repetitive attempts to explore results with good predictive performance, and the results found by these attempts cannot be guaranteed to be excellent. With the proposed approach presented in this study, the average accuracy of short-term price forecasts is approximately 98.32%. In addition, this approach could be used as basic data to produce good predictive results in a study that predicts prices with time series data based on statistics, including building materials other than rebars.

Analysis of Shear Behavior of Shear Key for Concrete Track on Railway Bridge Considering Construction Joint (타설 경계면을 고려한 철도교 콘크리트궤도 전단키의 전단 거동 해석)

  • Lee, Seong-Cheol;Kang, Yun-Suk;Jang, Seung Yup
    • Journal of the Korean Society for Railway
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    • v.19 no.3
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    • pp.341-350
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    • 2016
  • Concrete track on railway bridges should be designed to effectively respond to the movement of the superstructure of the bridge. In the design procedure, shear keys are generally placed on the protection concrete layer (PCL) before casting the concrete track so the shear force due to slip between the concrete track and the bridge super-structure can be transferred. In this paper, a nonlinear structural analysis procedure that considers the construction joint has been developed to predict the shear behavior of a shear key. With the developed analysis procedure, it was possible to predict the shear force-shear slip response at the construction joint in a shear key by considering the friction of concrete surface and the dowel action of the rebars. The analysis results showed good agreement with the test results for 4 specimens.

An Experimental Study on Bonding Capacity by Concrete Strength and Type of Re-bar Anchor (콘크리트 강도별 매입 철근의 유형별 부착력 측정실험)

  • Cho, Seong-Yeol;Son, Ki-Sang
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.40-46
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    • 2015
  • Many construction equipment or supporting structure should be installed in a field without appropriate anchorage to cause a collapse of those. Anchor length, anchor diameter, hooked or non hooked will be made and tested in the study. This one will be analyzed and compared with the previous study in order to find out some difference, strength by strength, based on this study. Embedded re-bar and the resistant capacity against pulled out force of re bar have been tested and analyzed by concrete design strength and rebar diameter in the study. 21Mpa and 24MPa compressive strength which are used in construction practice have been applied as variables. Those rebars are composed of D13, D16. D22 which are mostly used at construction sites. The followings are summarized as conclusions.1) ductility is not increased as rebar diameter becomes larger under the condition of non-hooked anchorage.2) those are two times of displacement difference between small diameter of rebar and large one with hooked anchorage of rebar while being 1/10 times difference with non-hooked condition but, only 10% difference of maximum load are shown, not conspicuously between hooked and non-hooked condition.3) displacement related to ductility can be three(3) times decreased if only concrete compressive strength and rebar diameter become larger with heavy support weight.

A Study on the Simplification of Quantity Calculation of Reinforcing Bar (철근 수량산출 간소화 방안)

  • Jo, Yeong-Ho;Yun, Seok-Heon
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.6
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    • pp.521-527
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    • 2019
  • Quantity takeoff and cost estimates in Korea are carried out in practice without any clear standards or standards. Especially, quantity takeoff of Reinforcing bar and BoQ documentation process is very complex using 2D drawings. In this study, 10 case sites were analyzed for the status of inefficient quantity takeoff and how the statement was prepared. In order to solve this problem, this study presented a method for calculating the quantity of rebars through the ratio of concrete volume for schools, offices, and apartment buildings, and analyzed the accuracy of results. In the future, it is expected that the error range can be reduced by defining the factors affecting the results and calculating the correction value for them.

Flexural Behavior of Reinforced Ribs of Shotcrete for Various Configurations of Reinforcements (철근배근형태에 따른 철근보강 숏크리트의 휨파괴 거동특성 연구)

  • Park, Yeon-Jun;Lee, Jung-Ki;Noh, Bong-Kun;You, Kwang-Ho;Lee, Sang-Don
    • Tunnel and Underground Space
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    • v.20 no.3
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    • pp.169-182
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    • 2010
  • H-beam and lattice-girder are the two most commonly used steel supports in domestic tunnels. Reinforced Ribs of Shotcrete(R.R.S.), which is frequently used in Scandinavian countries, is yet to be employed in Korea despite its advantages over H-beam or lattice girder in terms of economy and constructional efficiency. In this study, laboratory tests were conducted to determine the most suitable design of R.R.S in domestic tunnels. Various configuration of steel reinforcements including double layer of steel rebars were tested and compared. Reinforcement with H-beam and lattice girder were also analyzed. Results of this study can be of great use in selecting and designing of tunnel supports when the tunnel is excavated by NATM or Norwegian Method of Tunnelling(NMT).

Enhanced solid element for modelling of reinforced concrete structures with bond-slip

  • Dominguez, Norberto;Fernandez, Marco Aurelio;Ibrahimbegovic, Adnan
    • Computers and Concrete
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    • v.7 no.4
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    • pp.347-364
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    • 2010
  • Since its invention in the $19^{th}$ century, Reinforced Concrete (RC) has been widely used in the construction of a lot of different structures, as buildings, bridges, nuclear central plants, or even ships. The details of the mechanical response for this kind of structures depends directly upon the material behavior of each component: concrete and steel, as well as their interaction through the bond-slip, which makes a rigorous engineering analysis of RC structures quite complicated. Consequently, the practical calculation of RC structures is done by adopting a lot of simplifications and hypotheses validated in the elastic range. Nevertheless, as soon as any RC structural element is working in the inelastic range, it is possible to obtain the numerical prediction of its realistic behavior only through the use of non linear analysis. The aim of this work is to develop a new kind of Finite Element: the "Enhanced Solid Element (ESE)" which takes into account the complex composition of reinforced concrete, being able to handle each dissipative material behavior and their different deformations, and on the other hand, conserving a simplified shape for engineering applications. Based on the recent XFEM developments, we introduce the concept of nodal enrichment to represent kinematics of steel rebars as well as bonding. This enrichment allows to reproduce the strain incompatibility between concrete and steel that occurs because of the bond degradation and slip. This formulation was tested with a couple of simple examples and compared to the results obtained from other standard formulations.

Subsurface Imaging Technology For Damage Detection of Concrete Structures Using Microwave Antenna Array (안테나배열을 이용한 콘크리트부재 내부의 비파괴시험과 영상화방법 개발)

  • Kim, Yoo-Jin;Choi, Ko-Il;Jang, Il-Young
    • Journal of the Korean Society of Hazard Mitigation
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    • v.5 no.2 s.17
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    • pp.1-8
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    • 2005
  • Microwave tomographic imaging technology using a bi-focusing operator has been developed in order to detect the internal voids/objects inside concrete structures. The imaging system consists of several cylindrical or planar array antennas for transmitting and receiving signals, and a numerical focusing operator is applied to the external signals both in transmitting and in receiving fields. In this study, the authors developed 3-dimensional (3D) electromagnetic (EM) imaging technology to detect such damage and to identify exact location of steel rebars or dowel. The authors have developed sub-surface two-dimensional (2D) imaging technique using tomographic antenna array in previous works. In this study, extending the earlier analytical and experimental works on 2D image reconstruction, a 3D microwave imaging system using tomographic antenna way was developed, and multi-frequency technique was applied to improve quality of the reconstructed image and to reduce background noises. Numerical simulation demonstrated that a sub-surface image can be successfully reconstructed by using the proposed tomographic imaging technology. For the experimental verification, a prototype antenna array was fabricated and tested on a concrete specimen.

Bending Tests of H steel-Partial Concrete Incased Composite Beams (H형강-국부 콘크리트 합성보지 휨 실험)

  • Kim, Sung-Hoon;Kim, Dae-Kon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.9 no.3 s.43
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    • pp.77-85
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    • 2005
  • After the collapse of the World Trade Center in september 11, 2001 and due to the frequent fire-caused damages of buildings during earthquake attacks, social concerns have been increased for the fire proof of the structural members of buildings. Recently, researches have been conducted to improve the fire resistance for building members not by the traditional ways but by utilizing the fire-resisting characteristics of reinforced concrete and structural characteristics of H-steel. In this paper, laboratory tests were conducted in room temperature to investigate the structural performance of the composite beams, which were developed to improve the fire resistance, comprising with concrete incasement between upper and lower flanges of H steel. From the experimental results, the displacement ductility factors of $6\~8$ were obtained. The difference of flexural behavior ol H steel-partial concrete incased composite beams with various composite details seems to be minor. The amount of longitudinal rebars is the most influential factor for the flexural strength of the composite beams. Therefore, if this type of composite beams are selected for designing a building located in moderate seismic lone, identical beam size could be used in several stories of the building.