• Title/Summary/Keyword: Rayon

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Effects of Ultrasonic Cleaning and Chemical Pre-treatment on the Characteristics of Fast-stabilized Rayon Fabrics (빠르게 안정화된 레이온직물의 특성에 미치는 초음파세척 및 화학전처리 영향)

  • Cho, Chae Wook;Cho, Donghwan
    • Journal of Adhesion and Interface
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    • v.14 no.3
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    • pp.146-159
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    • 2013
  • In the present study, stabilized rayon fabrics were prepared from fast isothermal stabilization processes, which were carried out within four minutes at $350^{\circ}C$. The effects of ultrasonic cleaning and chemical pre-treatment on the chemical composition, physical characteristics, X-ray diffraction pattern, thermal stability and shape of the stabilized rayon fabrics were investigated extensively. In order to reduce the weight loss and thermal shrinkage of rayon fabrics occurring during the stabilization process, ultrasonic cleaning was first conducted and then chemical pre-treatments using $NH_4Cl$, $Na_3PO_4$, $H_3PO_4$, and $ZnCl_2$ were performed, respectively. The results indicated that both ultrasonic cleaning and chemical pre-treatment influenced the weight loss, thermal shrinkage, microstructure, carbon content, thermal stability and fabric shape of stabilized rayon fabrics. Also the results depended on the fast-stabilization time and the type of chemical pre-treatment agents used.

Recycling of rayon industry effluent for the recovery and separation of Zn/Ca using Thiophosphinic extractant

  • Jha, M.K.;Kumar, V.;Bagchi, D.;Singh, R.J.;Lee, Jae-Chun
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2006.05a
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    • pp.78-85
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    • 2006
  • In textile industries, waste effluent containing zinc is generated during the manufacture of rayon yarn from the wood pulp or cotton linters. Due to the strict environmental regulations and the presence of toxic metallic and other constituents, the discharge of industrial effluents in the sewage or disposal of solid sludge as landfill is restricted. Before recycling of zinc as zinc sulphate solution to the spinning-bath of the rayon manufacturing plant the zinc sulphate solution must be free from calcium, which is deleterious to the process as gypsum precipitates with the increase in concentration and forms scale in the bath. In the present work an attempt has been made to develop a process following solvent extraction technique using thiophosphinic extractants, Cyanex 272 and 302 modified with isodecanol and diluted in kerosene to recover zinc from rayon effluent. Various process parameters viz. extraction of zinc from different concentration of solution, distribution ratio, selective extraction, O/A ratio on extraction and stripping from the loaded organic, complex formation in the organic phase etc. have been studied to see the feasibility of the process. The extractant Cyanex 302 has been found selective for the recovery of 99.99% of zinc from the effluent above equilibrium pH 3.4 maintaining the O/A ratio of 1/30 leaving all the calcium in the raffinate. It selectively extracted zinc in the form of complex $[R_{2}Zn.3RH]_{org}$ and retained all the calcium in the aqueous raffinate. The zinc from the loaded Cyanex 302 can be stripped with 10% sulphuric acid at even O/A ratio of 10 without affecting the stripping efficiency. The stripped solution thus obtained could be recycled in the spinning bath of the rayon plant. The raffinate obtained after the recovery of zinc could be disposed safely without affacting environment.

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Natural Dyeing of Rayon Fabric using Loess (황토를 이용한 인견직물의 천연염색)

  • Jung, Yang-Sook;Bae, Do-Gyu
    • Current Research on Agriculture and Life Sciences
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    • v.31 no.3
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    • pp.193-199
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    • 2013
  • This study dyed rayon fabric using loess as a natural colorant. To obtain the optimal dyeing conditions, various dyeing conditions were examined (temperature, pH, time, and concentration). The color fastness was evaluated using standard washing and rubbing fastness tests. The results were as follows: The loess powder particle size ranged from 0.4 to $1.7{\mu}m$ with a distribution range of 1.1 to $1.4{\mu}m$, representing a fine and uniform manufactured loess powder. The loess component analysis showed a large amount of silicon dioxide and aluminum oxide. TheFT-IR spectra showed that the ammonium group in the rayon fabric produced N-H banding at $1,540cm^{-1}$. The highest K/S value for the rayon fabric was obtained when the pH was 8.0, and this value increased rapidly with a longer dyeing time and when increasing the loess concentration to 30% (w/v). Pre-treatment with a soybean solution produced the highest K/S value for the rayon fabric with a loess concentration of 30% (w/v). The SEM analysis showed a higher amount of loess adhered to the rayon fabric surface when increasing the loess concentration. However, pre-treatment with a cationic agent and soybean solution resulted in a much higher attachment of loess to the fabric surface. Thus, the experimental results showed that using a cationized fabric and pre-treatment with a soybean solution are more effective when dyeing rayon fabric with loess than when using only loess.

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Studies on the Stabilization of Rayon Fabrics: 3. Effects of Long-Term Isothermal Stabilization at Low Temperatures and Chemical Pre-treatment (레이온직물의 안정화에 관한 연구: 3. 저온 장시간 등온 안정화 및 화학전처리 영향)

  • Cho, Chae Wook;Cho, Donghwan;Park, Jong Kyoo;Lee, Jae Yeol
    • Journal of Adhesion and Interface
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    • v.11 no.1
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    • pp.15-25
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    • 2010
  • In the present study, isothermal stabilization processes for rayon fabrics were performed at two relatively low temperatures $180^{\circ}C$ and $200^{\circ}C$ for a long period of time. The results of weight loss, dimensional shrinkage, X-ray diffraction and scanning electron microscopic observations studied with the rayon fabrics before and after the isothermal stabilization indicated that the chemical and physical changes of rayon precursor fibers proceeded continuously and slowly at the stabilization temperature below $200^{\circ}C$. And the pre-treatment with four different chemical compounds done prior to stabilization process influenced differently the characteristics of rayon fabrics. As a result, it was noticed that under the given stabilization conditions, $H_3PO_4$ and $Na_3PO_4$ played a role in catalyzing the stabilization reaction of rayon fabric whereas $NH_4Cl$ and $ZnCl_2$ played a role in delaying or retarding the reaction. $H_3PO_4$ showed the lowest percent weight loss of the fabric in the second stabilization conducted at $350^{\circ}C$. It was considered that phosphoric acid, which has a function of flame retardant, contributed to retarding somewhat the subsequent reaction even in the second stabilization step.

Dyeability and Functionality of Rayon Fabrics Treated with Persimmon Juice (감즙 염색에 의한 레이온직물의 염색성과 기능성)

  • Bae, Jung-Sook
    • Fashion & Textile Research Journal
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    • v.17 no.5
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    • pp.828-837
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    • 2015
  • The results of the analysis of dyed rayon fabrics treated with persimmon juice by padding are as follows. Rayon fabrics were dyed repeatedly with persimmon juice by a padding mangle for the development of dyeability. The merits of padding-based dyeing were easier color reproduction (versus traditional hand dyeing) of hard to obtain colors and color fastness to light and laundering. The add on weight increased with the number of padding times, and the color of the dyed fabrics had red-yellow colors with low brightness and high chromatic colors. Properties of fabrics treated with persimmon juice were: $2^{nd}$ level of light resistance, $4^{th}-5^{th}$ perspiration fastness levels, rubbing fastness, and $3^{rd}-4^{th}$ washing fastness levels. Dyed fabrics exposed to UV light have a deep yellow-red color that increased lightness and darken when exposed to sunlight. Rayon fabrics of a treated premordant indicated strong yellow colors, especially fabrics with Fe mordant indicated greenish red-yellow colors. The direction of the weft and warp increased and improved water-repellent qualities that increased with the number of dyeing padding times and persimmon juice; however, there was less anti-crease resistance. In addition, fabrics had good antibacterial activity and deodorization.

A performance analysis on supersonic nozzle by ablated shape of thermal protectors (내열 재료별 삭마형상에 따른 초음속 노즐 성능 분석)

  • Lee, Ji-Hyung;Ham, Hee-Cheol
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.371-376
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    • 2007
  • Pan and rayon materials, two types of carbon fabric/phenolics composites, are using as thermal protectors for SRM's nozzle. After burning tests, It was required to analyze the performance of nozzles by ablated shape because ablative patterns were different from each other. For studying of performance on supersonic nozzles that have ablated shape, 1-dimensional analysis and numerical analysis were performed and results were presented in this paper. As the results of this study, in case of the thrust loss, rayon was predicted about 0.53% higher than pan and in case of total impulse loss, rayon was predicted about 0.4% higher than pan.

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Physical Properties and Dyeing Behaviors of Cellulosic Fabrics Treated with Liquid Ammonia (액체암모니아 처리한 셀룰로오스계 직물의 물성 및 염색성)

  • 배소영;이문철;김경환;일본명
    • Textile Coloration and Finishing
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    • v.7 no.1
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    • pp.10-22
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    • 1995
  • Cellulosic fabrics, i.e. rayon, polynosic, and linen were treated with liquid ammonia at -33.4$^{\circ}C$. The fine structures, bending properties, tensile strength, wrinkle recoveries, and dyeing properties of the treated fabrics were studied. Dyeing was carried out with two direct dyes, C. I. Direct Red 2 and Blue 1. The liquid ammonia treatment for three fabrics brought about the transition of crystal lattices and the decrease of crystallinity; transforming cellulose I structure of original linen to cellulose I and III structure, and cellulose II structure of original rayon and polynosic to cellulose II and III structure. Moisture regain of liquid ammonia- treated polynosic and linen was higher than that for untreated, and water absorbency of liquid ammonia-traeated fabrics was all lower than that of untreated. Also, bending properties of treated fabrics were not improved compared with those of untreated ones. The rayon treated with liquid ammonia was increased not only the apparent diffusion coefficient and the rate of dyeing but also equilibrium dye adsortion, whereas polynosic and linen were increased only equilibrium dye adsortion. It is suggested that the pore sizes of liquid ammonia-treated rayon, polynosic, and linen are much smaller than that of liquid ammonia-treated cotton.

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Studies on the Antibacterial Activity of Wet-tissue Saturated with Electrolytic Water of NaCl Solution (소금물의 전기분해수가 첨가된 물티슈의 항균력 연구)

  • Seo, Jin Ho;Lee, Dong Jin;Lee, Myoung Ku;Oh, Deog Hwan
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.6
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    • pp.147-153
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    • 2015
  • Wet-tissue has been used for baby wipe, cleansing pads, industrial wipes, pain relief, personal hygiene, pet care, and healthcare at home, care facilities, restaurant, and hospital. Raw materials of wet-tissue are mainly natural fibers and synthetic fibers such as cotton, rayon, PET (polyethylene terephthalate) and so on. In this study, electrolytic water of NaCl solution was used as fluid in wet-tissue, and the effect of raw materials on antibacterial rate of wet-tissue was investigated. Rayon (100%) showed an excellent antibacterial rate compared with cotton (100%) and rayon:PET (50:50). Antibacterial rate increased as Cl concentration of electrolytic water increased. Absorption of rayon:PET (50:50) was uneven and antibacterial rate of wet-tissue slightly increased by increase of Cl concentration. Antibacterial rate of wet-tissue was 100% under the conditions of more than 1.5 mL of electrolytic water dosage, and dropped under 50% after storage period of 48 hours.

The Relationship of Structural Properties, Subjective Textures and Sensibilities of Knit Fabrics - Wool/Rayon Fiber Contents and Loop Length - (니트 소재의 구성 특성과 주관적 질감 및 감성의 관계 - 양모/레이온 혼용률 및 편환장 변화를 중심으로 -)

  • Ju, Jeong-Ah;Ryu, Hyo-Seon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.29 no.8 s.145
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    • pp.1158-1167
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    • 2005
  • The purpose of this study is to examine the effect of structural properties of plain knit fabrics on the subjective textures and sensibilities of consumers. We investigated the relationship of subjective textures and sensibilities according to fiber contents of wool/rayon and stitch loop length. We made 20 plain knit fabrics, as specimens, with a combination of 5 kinds of fiber contents and 4 kinds of stitch loop length. A factor analysis showed that subjective textures are classified into 3 categories with $R^2=70.32\%$: 'surface-rough', 'drapable', 'bulky' and 'elastic' and subjective sensibilities into 3 categories with $R^2=68.12\%$: 'stable/neat', 'feminine/elegant' and 'natural/comfortable'. The fiber contents of wool/rayon had a positive and linear relation with 'surface-rough', but had a relatively non-linear one with 'bulky' and 'elastic' categories of textures, and 'feminine/elegant' of sensibilities. The stitch loop length had a linear influence on 'drapable' and 'stable/neat', but had a non-linear influence on other subjective textures and sensibilities.

Coloring Effect and Functionality of Rayon Based Cool Fabrics Treated by Various Mordant and Gallnut Extract (레이온계 여름용 직물에서 매염제 종류에 따른 오배자 염색의 색채발현 및 기능성에 관한 연구)

  • Hong, Kyung Hwa
    • Journal of the Korean Society of Clothing and Textiles
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    • v.41 no.2
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    • pp.296-305
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    • 2017
  • Gallnuts are known to exert various pharmaceutical properties that include anti-inflammatory, antimicrobial, antioxidant, and detoxifying effects. Gallnut extract is thought to be a particularly safe antimicrobial agent for textile application due to its natural origins. Hence, textiles were dyed with gallnut to develop multi-functional clothing material with no harmful effects. In this study, three kinds of cool touch woven fabrics, each comprised of 100% viscose rayon filament, viscose rayon filament/high absorption & quick dry (polyester) filament, and viscose rayon $filament/tencel^{(R)}$ spun yarn, were prepared and used as substrates for gallnut dyeing to especially develop functional cool touch textiles for summer clothing material. On the other hand, gallnut dyeing was conducted with mordanting with iron, lime or alum, which induced different colors on the dyed textiles. Dyed textiles were then investigated by SEM, FTIR, antibacterial test, and antioxidant test. Subsequently, gallnut dyed textiles indicated excellent antibacterial ability and deodorization activity regardless of mordant species. However, only gallnut dyed textiles mordanted with iron and alum showed significant antioxidant ability. In addition, the dyeing processes impair the cool touch feeling of the textiles by changing the micro structure of the textile surface.