• 한국정밀공학회지
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• 제30권9호
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• pp.1001-1006
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• 2013

Projection-based stereolithography is divided into constrained-surface and free-surface type according to controlling liquid layer. The constrained-surface type has a uniform layer thickness due to the use of a projection window, which covers the pattern generator such as liquid crystal display. However, the adhered resin on the projection window causes trouble and requires great separation force when the cured layer is separated from the window. To minimize the separation force, we developed a system to measure the separation force. The influence of material covering the pattern generator and the resin temperature is investigated in the system. Several structures according to the resin temperature and the velocity of z-axis elevation are compared. As a result, the fabrication condition to minimize the separation force reduces the process time.

• Journal of Power Electronics
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• 제11권4호
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• pp.471-478
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• 2011

This paper addresses the establishment of a kVA-range plug-in hybrid electrical vehicle (PHEV) integration test platform and associated issues. Advancements in battery and power electronic technology, hybrid vehicles are becoming increasingly dependent on the electrical energy provided by the batteries. Minimal or no support by the internal combustion engine may result in the vehicle being occasionally unable to recharge the batteries during highly dynamic driving that occurs in urban areas. The inability to sustain its own energy source creates a situation where the vehicle must connect to the electrical grid in order to recharge its batteries. The effects of a large penetration of electric vehicles connected into the grid are still relatively unknown. This paper presents a novel methodology that will be utilized to study the effects of PHEV charging at the sub-transmission level. The proposed test platform utilizes the power hardware-in-the-loop (PHIL) concept in conjunction with high-fidelity PHEV energy system simulation models. The battery, in particular, is simulated utilizing a real-time digital simulator ($RTDS^{TM}$) which generates appropriate control commands to a power electronics-based voltage amplifier that interfaces via a LC-LC-type filter to a power grid. In addition, the PHEV impact is evaluated via another power electronic converter controlled through $dSPACE^{TM}$, a rapid control systems prototyping software.

• 제어로봇시스템학회논문지
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• 제22권10호
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• pp.811-816
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• 2016

In light of recently developed 3D printers for rapid prototyping, there is increasing attention on the 3D scanner as a 3D data acquisition system for an existing object. This paper presents a prototypical 3D scanner based on a striped laser light image. In order to solve the problem of shadowy areas, the proposed 3D scanner has two cameras with one laser light source. By using a horizontal rotation table and a rotational arm rotating about the latitudinal axis, the scanner is able to scan in all directions. To remove an additional optical filter for laser light pixel extraction of an image, we have adopted a differential image method with laser light modulation. Experimental results show that the scanner's 3D data acquisition performance exhibited less than 0.2 mm of measurement error. Therefore, this scanner has proven that it is possible to reconstruct an object's 3D surface from point cloud data using a 3D scanner, enabling reproduction of the object using a commercially available 3D printer.

• 한국CDE학회논문집
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• 제8권2호
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• pp.115-121
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• 2003

A new Layered Manufacturing(LM) system, named PaperMill, is developed applying micro milling technology. A micro endmill(127 11m in diameter) is introduced as the cutter of build material. The selected build material for this system is an adhesive-coated paper roll which provides advantages such as good bonding between layers, machinability, and low material cost. A 3-axis CNC controller and three step-motors are used for the movement of X-Y-Z table of the system. For simplicity of the control of mechanism, the control system for feeding the paper roll is uncoupled from CNC controller. Two code converters are developed for the toolpath generation of the new LM system. The NC converter generates a set of NC codes for PaperMill using commercial CAM software while the SML converter generates an NC code from Quickslice's SML format. The NC codes generated from the converters consist of a series of profile data and trigger code for paper feeding. Two sample gears were fabricated to prove the concept of the system, which shown that the dimensional errors of the fabricated gears is under 3.4 percent.

• 한국자동차공학회논문집
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• 제20권6호
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• pp.83-91
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• 2012

In recent days, the study on hybridization of the heavy-duty is going on, actively. Especially, the improvement of fuel economy can be maximized in the intra-city bus because it drives the fixed route. For developing the hybrid electric intra-city bus, optimized control strategy which is possible to be applied with real vehicle is necessary. If the real-time control strategy is developed based on the HILS, it is possible to verify the real-time ability and fail-safety function which has the vehicle stay in safe state when the functional errors are occurred. In this study, the HILS system of series hybrid electric intra-city bus is developed to verify the real time control strategy and the fail-safety functions. The main objective of the paper is to build the HILS system for verifying the control strategy (rule-based control) which is implemented to reflect the Dynamic Programming results and fail-safety functions.

• 전자공학회논문지SC
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• 제42권1호
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• pp.1-11
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• 2005

본 연구에서는 다양한 재료의 시트(Sheet)를 각각 절단하여 적층하는 방법으로 기존 적층조형법과는 다른 쾌속 임의형상제작 시스템인 CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material)을 제안한다. 이러한 조형 방법은 가공 속도를 빠르게 하며 복잡한 후처리 과정을윽 대폭 줄일 수 있고, 여러 가지 재료가 사용 가능한 장점을 지니고 있다. 이러한 목적으로 개발된 2자유도의 X-Y테이블 형태의 CAFL/sup VM/은 레이저빔으로 시트(Sheet)를 절단, 적층하여 조형물을 완성하는 새로운 고속적층 시스템으로 가능성을 검증하였다. 하지만 2자유도 시스템은 X-Y 평면을 이동하는 작업공간에 수직으로 레이저 가공이 이루어지는 방법으로, 조형된 사물의 표면에 계단 형상이 나타나는 표면정밀도상의 문제점을 드러낸다. 이러한 문제점을 해결하고자 2자유도에 3자유도를 추가한 5자유도 시스템을 제안하여 레이저의 경사절단이 가능하게 함으로서 조형된 사물의 표면 정밀도를 높이고, 일정한 패턴의 모양을 갖는 조형물 가공의 경우 여러 시트(Sheet)가 적층되는 부분을 한번에 가공할 수 있도록 하여 보다 빠르고 정밀한 5자유도 매니퓰레이터 CAFL/sup VM/ 시스템을 설계한다. 즉, 정속경로제어와 경사각절단제어를 구현하고 그 외에 수반된 자동화 CAFL/sup VM/ 시스템을 구현하는 것이 본 논문의 목적이다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.2175-2178
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• 2005

Selective Laser Sintering(SLS) method is one of Rapid Prototyping(RP) technologies. It has been used to fabricate desirable part to sinter powder and stack the fabricated layer. Since the sintering process occurs using infrared laser having high thermal energy, shrinkage and curling of the fabricated part occurs according to thermal distribution. Therefore, the fast scanning path generation is necessary to eliminate the factors of quality deterioration. In case of fabricating larger size parts, the unique scanning device and scanning path generation should be considered. In this paper, the development of SLS machines being capable of large size fabrication(800${\times}$1000${\times}$800 mm, W${\times}$D${\times}$H) will be addressed. The dual laser system and the unique scanning device have been designed and built, which employ CO2 lasers and dynamic 3-axis scanners. The developed system allows scanning a larger planar surface with the desired laser spot size. Also, to generate the fast scanning paths, adaptive path generation is needed with respect to the shape of each layer, and not simply x, y scanning, but the scanning of arbitrary direction should be enabled. To evaluate the suggested method, the complex part will be used for the experiment fabrication.

• 한국정밀공학회지
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• 제19권3호
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• pp.152-159
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• 2002

SLA (Stereolithography Apparatus) it a process used to rapidly produce polymer components directly from a computer representation of the part. Though SLA is being recognized as an innovative technology, it still cannot be used to fully practical application since it lacks of dimensional accuracy compared to conventional process. If the shrinkage were perfectly uniform and no distortion took place, excellent part accuracy could still be achieved through and appropriate scaling factor when generating the build file. However, in certain geometries involving intersecting thick and thin sections, nonuniform retrain shrinkage becomes the engine of part distortion. In order to improve the part accuracy of SLA, this paper evaluates how largely each parameter of SLA contributes to the part accuracy and estimates the optimal set of parameter which minimizes the dimension error of the test part, "Slab (100mm$\times$100mm$\times$2mm)"and "scale bar"part. Three control parameters such as critical exposure, generation depth and fill cure depth are used.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.278-281
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• 2009

Selective laser sintering(SLS), a kind of rapid prototyping technology, can provide a process to form many types of coatings. Coated layers by selective laser melting are highly influenced by substrate, powder and laser parameters such as laser power, scan rate, fill spacing and layer thickness. Therefore an attempt to fabricate Fe-Ni-Cr coating on AISI H13 tool steel has been performed by selective laser sintering. In this study, Fe-Ni-Cr coating was produced by experimental facilities consisting of a 200W fiber laser which can be focused to 0.08mm and atmospheric chamber which can control atmospheric pressure with Ar. With power increase or energy density decrease, line width was decreased and line surface quality was improved with energy density increase. Surface quality of coating layer was improved with fill spacing optimization or layer thickness decrease.

• 사물인터넷융복합논문지
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• 제2권3호
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• pp.37-41
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• 2016

본 논문에서는 영상처리기술과 네트워크와 연동이 가능한 센서 기술을 활용하여 발빠른 첨단기술에 맞춘 사물 인터넷을 기반으로 한 가정 및 사업 환경을 구축하고자 하였다. OpenCV 라이브러리의 분석 알고리즘을 활용한 영상 처리 기술을 사용하여 객체를 탐지 및 추적하고 그에 대한 데이터로 객체를 추적하고 다양한 센서들을 제어한다. 또한, 마스터 싱글보드와 슬레이브 싱글보드를 통하여 다양한 센서들을 통제하고 센싱 네트워크 환경을 구축 및 연계하여 데이터를 수집하고 기록하여 다양한 서비스를 제공 할 수 있는 플랫폼을 구현하고자 한다.