• Title/Summary/Keyword: Rapid Cooling

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A Study on Enhanced of Anti-scratch performance of Nanostructured Polymer Surface (고분자 나노 표면의 내스크래치 특성 향상 연구)

  • Yeo, N.E.;Cho, W.K.;Kim, D.I.;Jeong, M.Y.
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.3
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    • pp.41-46
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    • 2017
  • In this study, rapid cooling method was proposed to improve the anti-scratch performance of anti-reflection film fabricated by nanoimprint lithography. Effects of cooling time on the mechanical properties and optical properties were evaluated. Pencil hardness measurements showed that anti-scratch performance enhanced as the cooling time increased while characterization on the optical property showed that reflectance on scratch increased as the cooling time increased. Therefore, it was concluded that the anti-scratch performance and optical properties are highly influenced by the cooling time. The observed results explained in terms of residual stress and free volume in polymeric materials.

A Study on the Regional Energy Conservation Effects of a Multi-stage Outdoor Air Enabled Cooling System in a Data Center (데이터센터용 멀티 외기이용 냉방시스템의 지역별 에너지 절감효과에 대한 연구)

  • Park, Moon-Ki;Chang, Hyun-Jae
    • Journal of the Korean Solar Energy Society
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    • v.37 no.1
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    • pp.71-80
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    • 2017
  • A Data center houses a large number of server computers, storage and etc in racks. With the rapid increase of heat generation rates per rack in a data center, energy consumption rates for cooling have been increased year by year. In this study, energy conservation effects of a MOA (multi-stage outdoor air enabled) cooling system in a data center has been investigated when it is applied to 5 different locations, Korea. As results, Energy conservation effects of the MOA cooling system was achieved at about 20% to 30%. Humidifier operation time was 40 to 55 days when supply air temperature was maintained at 13, and humidity condition was kept within the allowed range even though humidifier was off. Furthermore, humidification was not needed when supply air temperature was maintained at $25^{\circ}C$. In selected 5 locations in Korea, the difference of regional climatic conditions affected no more than 5% in cooling energy consumption rates.

Solidification Process of an Al-Cu Alloy in a Vertical Annular Mold and Effects of Cooling Rate on Macrosegregation (수직환상주형내 Al-Cu합금의 응고과정 및 냉각속도의 조대편석에 대한 영향)

  • 유호선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1818-1832
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    • 1994
  • Transport process during solidification of an AI-CU alloy in a vertical annular mold of which inner wall is cooled is numerically simulated. A model which can take account of local density dependence on the solute concentration is established and incorperated in the analysis. Results show that thermally and solutally induced convections are developed in sequence, so that there is little interaction between them. Thermal convection effectively removes the initial superheat from the melt and vanishes as solidification proceeds from the cooling wall. On the other hand, solutal convection which is developed later over the meshy and the pure liquid regions leads to large-scale redistribution of the consituents. The degree of the initial superheating hardly affects overall solidification behavior except the early stage of the process, when the cooling rate is kept constant. Macrosegregation is reduced remarkably with increasing cooling rate, because not only the liquidus interface advances so quickly that time available for the solute transport is not enough, but also the interdendritic flow is strongly damped by rapid crystal growth within the mushy region.

Optimized Digital Proportional Integral Derivative Controller for Heating and Cooling Injection Molding System

  • Jeong, Byeong-Ho;Kim, Nam-Hoon;Lee, Kang-Yeon
    • Journal of Electrical Engineering and Technology
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    • v.10 no.3
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    • pp.1383-1388
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    • 2015
  • Proportional integral derivative (PID) control is one of the conventional control strategies. Industrial PID control has many options, tools, and parameters for dealing with the wide spectrum of difficulties and opportunities in manufacturing plants. It has a simple control structure that is easy to understand and relatively easy to tune. Injection mold is warming up to the idea of cycling the tool surface temperature during the molding cycle rather than keeping it constant. This “heating and cooling” process has rapidly gained popularity abroad. However, it has discovered that raising the mold wall temperature above the resin’s glass-transition or crystalline melting temperature during the filling stage is followed by rapid cooling and improved product performance in applications from automotive to packaging to optics. In previous studies, optimization methods were mainly selected on the basis of the subjective experience. Appropriate techniques are necessary to optimize the cooling channels for the injection mold. In this study, a digital signal processor (DSP)-based PID control system is applied to injection molding machines. The main aim of this study is to optimize the control of the proposed structure, including a digital PID control method with a DSP chip in the injection molding machine.

A Study on the Microstructures of Rapidly Solidified Ti-48Al-xCr Intermetallic Compounds (급속응고한 Ti-48Al-xCr 금속간화합물의 미세조직에 관한 연구)

  • Jeong, Tae-Ho;Hwang, Jung-Hyun;Nam, Tae-Woon
    • Journal of Korea Foundry Society
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    • v.19 no.6
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    • pp.472-483
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    • 1999
  • The effects of rapid solidification and Cr addition to the microstructure variations of the rapid solidified Ti-48Al-xCr(X = 2,4,6) alloys have been investigated using X-ray diffractometry, optical microscopy, scanning electron microscopy and transmission electron microscopy. The segregated coarse ${\gamma}$ phase was eliminated and the microstructure was refined by rapid solidification of the cooling rate of $10^4-10^6\;^{\circ}C/sec$. The lattice parameters and tetragonality of ${\gamma}$ phase decrease with the increase Cr content and by the rapid solidification. Non-equilibrium phase ${\alpha}$ remains at room temperature condition, which would be resulted from the restriction of phase transformation ${\alpha}$ to ${\alpha}_2+{\gamma}$.

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A Study on Thermal Shock Characteristics of Functionally Gradient Ceramic/Metal Composites (경사기능성 세라믹/ 금속 복합재료의 열충격특성에 관한 연구)

  • Song, Jun-Hee;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2134-2140
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    • 1996
  • This study was carried out to anlayze the heat-resistant characteristics of functionally gradient material(FGM) composed with ceramic and metal. The thermal fracture behavior of plasma-sprayed FGM and conventional coating material(NFGM) was exaimined by acoustic emession technique under heating and cooling. Furnace cooling and rapid cooling tests were used to examine the effect of temperature change under various conditions, respectively. At the high temperature above $800^{\circ}C$, it was shown that FGM gives higher thermal resistance compared to NFGM by AE signal and fracture surface analysis.

A Sutdy on the Apllicability of the Energy Pile System on Substation (변전소 구조물의 에너지파일 시스템 적용성 연구)

  • Lee, Daesoo;Oh, Gidae;Lee, Kangyul
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.198-198
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    • 2011
  • Cooling and Heating system using Geothermal energy in the country has shown rapid development in the research and business field during about 10 years. However, like other renewable energy sources, high initial construction cost is acting as an obstacle to apply widely. Therefore Energy pile system(Heat Exchanger inserted inside the structure pile) that can save about 25 % initial construction cost has been studied in European countries and recently being studied in our country. Therefore, KPECO(Korea Electric Power Corporation) is also studying energy pile system to improve cooling & heating system in substation that install about 200 pile. KPECO is aimed to make energy pile design, construction and maintenance standards because substation has good applicability. In this study, we studied to make new grout material and design program to make optimized design & counstruction method of energy pile system. And planing to peform field test for energy pile system in a 154 kV substation to obtain long-term behavior and efficiency of the system.

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Development of Micro Cooling System for Telecommunication System using Oscillating Heat Pipe (진동 세관형 히트파이프를 이용한 통신 기기용 마이크로 냉각시스템의 개발)

  • Ha, Soo-Jung;Bae, Nae-Soo;Park, Chul-Min;Kim, Jung-Soo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1499-1505
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    • 2003
  • Rapid development of electronic technology requires small size, high density packaging and high power of electronic devices. So, in this paper, characteristics on oscillating heat pipe according to operating conditions(environment temperature, charging ratio of working fluid, inclination) based on experimental study was investigated. From the experimental results, $25^{\circ}C$environment temperature), R-141b(working fluid)40%(charging ratio) was best performace at others of inclination angle and The top heating mode of OCHP performed 80% efficiency of the bottom heating mode.

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Finite Element Analysis of Multistage Hot Forging Process During Mold Cooling (금형 냉각을 고려한 다단 열간 단조 공정의 유한요소해석)

  • Choi, Du-Soon;Kang, Hyoungboo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.75-81
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    • 2020
  • Multistage hot forging process enables mass production of various parts at a high speed, wherein, it is important to design the forging steps in an optimal way. Finite element methods are widely applied for optimizing the forging process design; however, they present inaccurate results due to the rapid change in the mold temperature during multistage hot forging. In this study, the temperature distributions of the mold in a steady state were calculated via heat transfer analysis during mold cooling. The flow stress and friction coefficient of the material were measured according to the temperature and were applied for numerical analysis of the multistage hot forging process. Eventually, the accuracy of the analysis results is verified by comparing these results with the experiments.

Challenges of Data Center Thermal Management

  • Schmidt Roger
    • 한국전산유체공학회:학술대회논문집
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    • 2006.05a
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    • pp.35-40
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    • 2006
  • The insatiable desire of consumers to want more and more performance from computer equipment has driven the powers of this equipment to levels that are putting a strain on the thermal management of data centers housing this equipment. Equipment powers have been rising steadily over the past 10 years at a rapid rate. When the industry switched from bipolar to CMOS back in the early 90's industry experts had thought that the low power CMOS technology would resolve all problems associated with power and heat. Little did they know that now the problems associated with the CMOS equipment has surpassed anything installed with the bipolar technologies 10 to 15 years ago. Data centers are being designed with 15 to 20 years life spans and customers we asking how to plan for the power and cooling within these data centers. This paper addresses some of the current issues with cooling of equipment in data centers and describes some of the on-going efforts to under the thermal environment. To set the stage far describing the data center thermal management issues the power trends from the microprocessor to the rack will be described.

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