• Journal of the Korean Society for Precision Engineering
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• v.33 no.7
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• pp.529-534
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• 2016

During the past few years, several incidents of freight car wheel failure during operation have occurred due to fatigue crack and overheating from braking. Tensile residual stress on the wheel tread creates an environment conducive to the formation of thermal cracks that may threaten the safety of train operations. It is important to investigate the residual stress on wheels in order to prevent derailment. In the present paper, the residual stress on wheels is measured using the x-ray diffraction system and the residual stress is analyzed using FEM. The result shows that the residual stress on the wheel rim is lower than that on the wheel tread center and the stress on over-braked wheels changes from compression residual stress to tensile residual stress.

• Proceedings of the KSR Conference
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• 2004.10a
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• pp.527-532
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• 2004

As well as the vibration comfort in passenger coaches largely affects passengers, it is one of the most important factors that passengers would betray their dissatisfactions among various elements, such as noise, lighting, couches, seat-arrangement, ventilation, temperature, odor, cleanliness, etc., consisting of comfort in passenger coaches. The wheel-tread figuration in the dynamic behavior of trainsets significantly affects the vibration comfort such as the running safety and the running stability. In this study, therefore, I will examine the dynamic characteristic in passenger coaches in accordance with the variation of wheel-tread figuration during the high-speed traveling with the target of trainsets (KT23 bogie), which are operated as the passenger coache in Korea, and any variation that will exert baneful influence on the vibration comfort accordingly.

• Journal of the Korean Society of Safety
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• v.22 no.2 s.80
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• pp.8-14
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• 2007

In this study, tensile and fatigue crack propagation tests machined from actual wheels were performed. FEM analysis also was performed on the crack that was assumed to be 15 mm in depth under the wheel tread surface. The stress intensity factors K I and K II at the crack tip under the stress($P_{max}=911.5MPa$) due to a rolling contact were analyzed for crack growth characteristics. As a result, the perpendicular crack was found to be more dangerous compared to the parallel one. It is found that in the wheel fatigue crack, parallel to the wheel tread surface, the crack with its length 2a = 2.4mm starts to propagate due to the fact that the effective stress intensity factor access to the threshold stress intensity factor($K_{th}=16.04MPa{\sqrt{m}}$) of the wheel.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.9
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• pp.783-790
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• 2014

Railway wheels and axles are the most critical parts of the railway rolling stock. The wheel carry axle loads and guide the vehicles on the track. Therefore, the contact surface of wheel are subjected to wear and fatigue process. The wheel damage can be divided into three types; wear, contact fatigue failure and thermal crack due to braking. Therefore, in the contact surface between the wheel and the rail, the materials are heat treated to have a specific hardness. The manufacturing quality of the wheel have a considerable influence on the formation of tread wear and damage. Also, the residual stress on wheel is formed during the manufacturing process is one of the main sources of the damage. In this paper, the mechanical characteristic and the residual stress according to wheel material have been evaluated by applying finite element analysis and conducting mechanical tests.

• Journal of the Korean Society for Railway
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• v.7 no.3
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• pp.259-263
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• 2004

The running safety of a railway vehicle depends on the design parameters and contact condition between wheel and rail. In this study, the effect of the conicity of wheel tread is analyzed using ADAMS/RAIL software on running situation. Modal analysis shows in 0.6 Hz natural frequency of lateral mode in fully arranged the KTX cars. The excessive vibration of the tail cars occurs in the 17th car as the speed and the stiffness of the secondary suspension increases, and especially for 1/40 conicity of the GV40 wheel. Also, the analysis shows that combination of wheel profile, GV40 for power cars and XP55 for passenger cars can reduce the lateral vibration of the tail cars.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.1547-1548
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• 2011

• Proceedings of the KSR Conference
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• 2006.05b
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• pp.1128-1133
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• 2006

• Smart Structures and Systems
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• v.30 no.3
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• pp.303-315
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• 2022

The degradation of wheel tread may result in serious hazards in the railway operation system. Therefore, timely wheel defect diagnosis of in-service trains to avoid tragic events is of particular importance. The focus of this study is to develop a novel wheel defect detection approach based on the relevance vector machine (RVM) which enables online detection of potentially defective wheels with trackside monitoring data acquired under different running-speed conditions. With the dynamic strain responses collected by a trackside monitoring system, the cumulative Fourier amplitudes (CFA) characterizing the effect of individual wheels are extracted to formulate multiple probabilistic regression models (MPRMs) in terms of multi-kernel RVM, which accommodate both variables of vibration frequency and running speed. Compared with the general single-kernel RVM-based model, the proposed multi-kernel MPRM approach bears better local and global representation ability and generalization performance, which are prerequisite for reliable wheel defect detection by means of data acquired under different running-speed conditions. After formulating the MPRMs, we adopt a Bayesian null hypothesis indicator for wheel defect identification and quantification, and the proposed method is demonstrated by utilizing real-world monitoring data acquired by an FBG-based trackside monitoring system deployed on a high-speed trial railway. The results testify the validity of the proposed method for wheel defect detection under different running-speed conditions.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.8
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• pp.13-19
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• 2010

A design method of railway wheel profile with objective function of equivalent conicity considering wheel dimension constraint, two points contact problem between wheel and rail was proposed. New design method shows good results. New wheel profile generated from optimization process shows better dynamic performance compared with initial profile as the purpose of wheel profile design. And to verify the design method with testing the stability of new wheel profile, we conducted a critical speed test for new wheel profile using scale model applied scaling method of railway vehicle dynamics. The result of critical speed test show good agreement with that of numerical analysis. From the above results, it is seen that the design method with objective function of equivalent conicity is feasible and it could be applied to design new wheel profile efficiently.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.1642-1645
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• 2008

It is said that the effect in wheels of freight car varies with the type of freight, the condition of operation, the braking device, and the type of bogie. The hardness of open wagon, gondola car, propylene car, covered freight car, container car and hopper car has been measured according to the mileage through this research. As a result, the wheel with more mileages after shaving off the wheel tread has a higher hardness than the others in the case of same type of car.