• Title/Summary/Keyword: Railway bogie frame

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Dynamic stress analysis of the railway vehicle using ADAMS/Rail and ADAMS/Durability (ADAMS/Rail과 ADAMS/Durability를 이용한 철도차량의 동응력 해석)

  • Cho Yon-Ho;Lee Kang-Wun;Park Gil-Bae;Choi Jung-Ho
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.573-578
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    • 2004
  • Rotem has chosen ADAMS/Rail as the next generation analysis tool, to improve the capability and accuracy of the analysis ability. The dynamic performances of the railway vehicle, which is designed and manufactured by Rotem, have been analyzed and simulated using ADAMS/Rail. In this paper, Dynamic stress of bogie frame on running track is analyzed and compared with the data of real vehicle test. It is performed using ADAMS/AutoFlex and ADAMS/Durability.

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Automation of Fatigue Durability Analysis for Welded Bogie Frame Using a Multi-Agent Based Engineering Framework (멀티 에이전트 기반 엔지니어링 프레임워크를 이용한 용접대차틀 피로내구해석의 자동화)

  • Bang, Je-Sung;Han, Seung-Ho;Lee, Jai-Kyung;Park, Seong-Whan;Rim, Chae-Whan;Song, See-Yeob
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.4
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    • pp.308-320
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    • 2007
  • A multi-agent and web based engineering framework concerning the automation of fatigue durability analysis for welded bogie frame of railway vehicles is presented. Mostly, this kind of design or analysis includes complex workflow, huge amounts of information processing, and problem solving. Macro programs of I-DEAS, APDL of ANSYS, and in-house fatigue code are utilized for parametric geometry representation, automatic mesh generation, static stress analysis, fatigue durability analysis, post-processing, and data sorting. The engineering framework is implemented on the JADE. Since every task requires a fairly complex process and specialized knowledge, the multi-agent based framework is very useful to keep the independency among several disciplines or tasks and to use distributed hardware and software resources. All engineering programs are integrated by XML wrapper. Related database of the engineering framework and web based user interfaces are also developed. A parametric study is carried out to take into account the effect of geometrical change of transom support bracket on its cumulative fatigue damage. The developed engineering framework reduced remarkably the time and costs required in designing and solving engineering problems.

A Study on Optimum Design Analysis of Bolt Locations for Metal Joint Parts of Railway Composite Bogie Frames using Sub-modeling Method (서브모델링 기법을 이용한 철도차량 복합재 대차프레임의 금속재 체결부 볼트 위치 최적화 해석 연구)

  • Kim, Jun-Hwan;Shin, Kwang-Bok;Ko, Hee-Young;Kim, Jung-Seok
    • Composites Research
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    • v.23 no.6
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    • pp.19-25
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    • 2010
  • This paper describes the optimum design of bolt locations for metal joint parts of railway bogie frame made of glass fiber/epoxy 4-harness satin woven laminate composite and PVC foam core. The optimum design analysis was done by sub-problem approximation method using Ansys Parameter Design Language(APDL). The sub-modeling method was introduced to conduct the detailed recalculation for the only target parts and reduce calculating time. The structural analysis for composite bogie frame was performed according to JIS E 4207. The results showed that the optimum design analysis using sub-modeling method was able to obtain faster and more precise results than that of the entire model by the control of mesh size for the target parts, and the maximum Von-Mises stress has been reduced in comparison with its original dimensions due to the optimum design of bolt locations.

Study of the performance improvement solution and bogie structure of center guided type monorail (중앙 안내방식의 모노레일 대차 구조와 성능 향상 방안에 관한 연구)

  • Kim, Jae-Min;Kim, Myung-Su;Kim, Hak-Soo;Ko, Hyung-Keun;Kim, Kyung-Han
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1249-1254
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    • 2010
  • The bogie structure of center guided type monorail has been applied to Incheon Wolmi Eunha monorail at first in the world, and aluminum alloy material bogie is first ever introduced in Korea. Since bogie transfers vertical and horizontal loads to the track and guide rail as an essential system, its structure should have enough durability and secure excellent operation performance and ride quality. This study presents a suitable structure for center guided type monorail, a system combination method for bogie operation performance and riding quality, and a solution for better bogie frame durability.

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Application of Normal Pantograph to Tilting Vehicle with Technical Modification of Vehicle System (일반 판토그라프의 틸팅차량 적용을 위한 차량시스템의 개선안)

  • Mun, Hyung-Suk;Eum, Ki-Young;Yeo, In-Ho;You, Won-Hee;Kim, Nam-Po
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.887-892
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    • 2004
  • On curved rail, the speed of train must be reduced in order to keep riding comfort. So, the train has the speed limitation in conventional railway line. But if the train has the tilting mechanism, the speed of train is able to be increased while maintaining the riding comfort. Generally, the tilting train is faster than the non-tilting train about 30% in curve. The tilting train technology and reduction of travel time has been carefully investigated by KRRI (Korea Railroad Research Institute). Based on the primary research result from KRRI, tilting control system and tilting operation interlace are considered its core technology to apply tilting train to Korean conventional railway. In this paper application of non-tilting pantograph to tilting system will be introduced. New type of bogie frame and system modification of vehicle are invented to apply non-tilting pantograph to tilting train.

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A Study on the Dynamic Behavior of Eddy Current Braking System for Korean High Speed Train (고속전철의 와전류 제동장치 동적 거동특성 연구)

  • 박찬경;최강윤;현승호;곽수태
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.147-154
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    • 2001
  • Dynamic behavior of high speed train is very important because the high speed train should be safe and satisfied with the ride comfort. An eddy current brake system is mounted on trailer bogie and wheelset. The eddy current braking force longitudinally exerts on the articulated trailer bogie and the attraction force vertically exerts on the wheelset. Because a frame of eddy current brake system is flexible, these forces generate the vertical vibration at middle point of the frame. Also, the vibration change the vertical clearance between an electromagnet and top of rail which affect the magnitude of braking and attracting forces. Therefore, the dynamic behavior of the eddy current braking system must be predicted for design the dynamic characteristic of its mounting system when normally operate on rail which have irregularity. Vampire program is used for Prediction of the dynamic behavior of an eddy current braking system.

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Effect of the Parameter of Mass Ratio on the Vertical Vibration of the Passenger Vehicle (여객차량의 질량비 변수가 상하진동에 미치는 영향)

  • 최경진;장동욱;유원희;김완두
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1293-1299
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    • 2001
  • The purpose of this study is to analyze the effects of the parameters of the mass ratio of the car body and the bogie frame in railway rolling-stock for KT-23 type passenger vehicle. According to the results of simulation and the small scale car test. optimal condition was obtained for the mass ratio of the car body and the bogie frame. Also. it is usefull to improve the technology of the ride quality of passenger vehicle.

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A Study on the Evaluation of Tension-Compression Fatigue Characteristics of Glass Fiber/Epoxy 4-Harness Satin Woven Laminate Composite for the Railway Bogie Application (철도차량 대차 적용 유리섬유/에폭시 4-매 주자직 적층 복합재의 인장-압축 피로특성 평가 연구)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Kim, Jung-Seok
    • Composites Research
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    • v.23 no.5
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    • pp.22-29
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    • 2010
  • This paper describes the evaluations of tension-compression fatigue characteristics and life for glass fiber/epoxy laminate composite applied to railway bogie to reduce weight. Test samples of tension-compression fatigue were composed of glass fiber/epoxy 4-harness woven laminate composites with different stacking sequence of warp-direction, fill-direction and ${\pm}45^{\circ}$-direction. The tension-compression fatigue test was conducted with stress ratio (R) of -1 and frequency of 5Hz. Goodman diagram were used to evaluate the fatigue characteristics and life of glass fiber/epoxy 4-harness satin woven laminate composite. Anti-buckling jig was designed to prevent buckling of specimen under compression load. The test results showed that the fatigue characteristics of glass fiber/epoxy 4-harness satin woven laminate composite with stacking sequence of warp-direction had a good performance in comparison with that of SM490 used to conventional metal railway bogie.

Lightweight Design of Brake Bracket for Composite Bogie Using Topology Optimization (위상 최적 설계를 통한 복합소재 대차프레임용 제동장치 브래킷의 경량화 연구)

  • Lee, Woo Geun;Kim, Jung Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.283-289
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    • 2015
  • In this study, the lightweight design of a brake bracket for a composite bogie was studied by considering two brake bracket models with thicknesses of 12t and 9t, respectively. For achieving this goal, finite element analysis and topology optimization were conducted. Firstly, the largest cross-sectional areas of the vertical and horizontal plates of the brake bracket were selected as the design variables. As the constraint, the Z-axis displacement of the brake bracket was increased by 2.5 units from the initial displacement value. The minimum volume fraction of the design regions was chosen as the objective function. The full model comprised a composite bogie frame and brackets attached together. However, to reduce the analysis time, 1D beam elements were used instead of the composite bogie frame by ensuring its equivalence with the full model. The result revealed that the weights of the 12t and 9t models of the brake bracket were reduced to 60 kg and 31 kg, respectively.

Design and Control of Railway Vehicle Suspension System Featured by MR Damper (MR 댐퍼를 적용한 철도차량 현가장치의 설계 및 제어)

  • Ha, Sung-Hoon;Choi, Seung-Bok;Lee, Kyu-Seob
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.71-76
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    • 2010
  • This paper presents the feasibility for improving the ride quality of railway vehicle equipped with semi-active suspension system using magnetorheological(MR) fluid damper. In order to achieve this goal, a fifteen degree of freedom of railway vehicle model, which includes a car body, bogie frame and wheel-set is proposed to represent lateral, yaw and roll motions. The MR damper system is incorporated with the governing equation of motion of the railway vehicle which includes secondary suspension. To illustrate the effectiveness of the controlled MR dampers on railway vehicle secondary suspension system, the sky-hook control law using the velocity feedback is adopted. Computer simulation for performance evaluation is performed using Matlab. Various control performances are demonstrated under external excitation which is the creep force between wheel and rail.

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