• 제목/요약/키워드: Railway bogie frame

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실동응력 측정을 통한 전동차 대차프레임의 내구수명 평가 (Evaluation of Total Serviceable Life of Bogie Frame of Electric Multiple Unit by Dynamic Strain Measurement)

  • 김승섭;한성욱;박근수;우관제
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 춘계학술대회 논문집
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    • pp.277-282
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    • 2011
  • Bogie frame is typical safety part of railway vehicle. Total serviceable life of bogie frame will be evaluated by Cumulative Damage Approach Method that is defined by dynamic strain measurement during revenue service under the actual track conditions. As a result of the standardization process developed in British Standard Institution, BS 7608 defines for fatigue design and test method of steel structure by fatigue test results over the long period. This paper evaluates the total serviceable life applying BS 7608 for the bogie frame of Electric Multiple Unit to verify structural safety of the bogie frame.

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피로시험 및 비파괴 검사를 통한 틸팅열차용 주행장치 프레임의 안전성 평가 (Safety Evaluation of Bogie Frame for Tilting Railway Vehicles by Fatigue and Nondestructive Tests)

  • 김정석;김남포
    • 한국철도학회논문집
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    • 제8권5호
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    • pp.419-424
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    • 2005
  • This paper has performed fatigue and nondestructive test of bogie frame for Korean tilting train. Before the fatigue test, static tests were carried out. From the test, the structural safety was investigated using Goodman diagram. After the static test, the fatigue test were conducted under tilting load conditions. The fatigue test was conducted for $10{\times}10^6$ cycles. During the fatigue test, the nondestructive tests using magnetic particle and liquid penetrant were performed at $6{\times}10^6$ cycle and $10{\times}10^6$cycle. From the crack detection tests, it was known that there was no fatigue crack in the bogie frame.

커플링 모델을 이용한 대차프레임 용접부 응력 해석 (Stress Analysis on Weld Zone of Railway Bogie Frame Using Coupling Model)

  • 정순철;전현규
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.830-835
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    • 2007
  • In this paper, stress analyses using shell and solid elements on weld zone of railway bogie frame were performed. To calculate stress distribution on weld zone, a coupling model using shell and solid elements was suggested. For this purpose, we performed specimen analyses on T-type solid and shell model of T-type panels which were modeled using shell elements, solid elements and coupled elements, respectively. The result showed that the stress concentration at weld zone was occurred in solid model, but it didn't occur in shell model. And the stress distribution of coupled model was similar to that of solid model. Also, we applied the coupled modeling method on the analysis on weld zone of bogie frame. The stress distribution of coupled model showed much higher compared to that of shell only model. Therefore, the coupled model method is highly recommended for the stress analysis in weld zone of bogie frame.

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차체 틸팅효과를 고려한 틸팅대차 해석적 강도평가 (Analytical Strength Evaluation of a Tilting Bogie Considering Carbody Tilting Effect)

  • 김정석;김남포;구동회
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 춘계학술대회 논문집
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    • pp.744-747
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    • 2004
  • This paper presents a strength evaluation of a tilling bogie frame for the Korean tilting train, The tilting bogies of the tilting train are subjected to different loading conditions compared with the bogie of the conventional railway vehicles because of the carboloy tilting on curves. We classified the load cases as two categories such as non-tilting case and tilting case. For the two categories. we have carried out structural analysis of the bogie frame to evaluate the strength of the frame. And then, we modified the shape and thickness for the weak areas of the bogie frame to ensure structural safety.

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용접구조형 대차 엔드빔의 균열원인 규명 (The cause examination of the crack of the end beam for welding structure type bogie)

  • 홍재성;함영삼;이동형;서정원
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 춘계학술대회 논문집
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    • pp.726-731
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    • 2004
  • Bogie is the connection device between carbody and wheel in railway vehicles. It is the core part that exert a important effect on the passenger safety and running safety. Bogie largely consists of bogie frame, suspension, brake, wheel set. Static and Dynamic load have acted on it complexly. When the bogie is designed, finite element method, static load test, fatigue test, running test should be considered. Some bogie frame of high speed railway freight car have the problem. It's end beam was cracked. The crack of the end beam have a bad effect on brake system. In that case, the cars would be in danger of derailment.

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동력차용 대차프레임의 피로강도평가 (Fatigue Strength Evaluation of Bogie Frame for Power Car)

  • 이학주;한승우;;이상록
    • 연구논문집
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    • 통권27호
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    • pp.57-73
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    • 1997
  • The bogie between the track and the railway vehicle body, is one of the most important component in railroad vehicle. Its effects on the safety of both passengers and vehicle itself, and on the overall performance of the vehicle such as riding quality, noise and vibration are critical. The bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the complicate loading condition (both static and dynamic) induced in real operation make it difficult to design the bogie frame fulfilling all the requirements. The complicated loads applied to the bogie frame are i) static load due to the weight of the vehicle and passengers, ii) quasi-static load due to the rolling in curves iii) dynamic load due to the relative motion between the track, bogie, and vehicle body. In designing the real bogie frame, fatigue analysis based on the above complicated loading conditions is a must. In this study, stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 6 15-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface modelling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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단부객차대차의 정적강도 및 피로강도 평가 (Evaluation of static and fatigue strength for end trailer bogie)

  • 조우강;한성욱;송시엽;박근수;박형순
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 춘계학술대회 논문집
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    • pp.155-161
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    • 2007
  • A bogie frame is typical safty part of railway vehicle. Main performance of a bogie frame is to support a car body and passenger weight and transfer traction and braking force. This paper is to evaluate the static strength and fatigue strength for the end trailer bogie with UIC 615-4 code. Therefore stress analysis of the end trailer bogie frame has been performed for various loading condition according to the UIC 615-4 code and haigh diagram is used for evaluation of fatigue strength. By the results of these analysis, static and fatigue strength of the end trailer bogie is satisfied with a applied criterion.

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고무차륜형 AGT 주행장치의 진동피로해석 (Vibration Fatigue for the Bogie frame of the Rubber Wheel AGT)

  • 유형선;윤성호;변상윤;편수범
    • 한국철도학회논문집
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    • 제3권3호
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    • pp.117-124
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    • 2000
  • The rubber wheel-type AGT has two major kinds of bogie; one is the bogie type and the other steering one. Both are important vehicular structure to support the whole running vehicle and passenger loads. This paper deals with the static analysis for the two types of bogie frame subjected to combined external forces, as well as independent ones specified in UIC 515-4. Furthermore, the dynamic analysis is performed under vibrational loading conditions so as to compare dynamic characteristics, Numerical results by using commercial packages, I-DEAS and NASTRAN show that maximum stresses do not exceed the yield strength level of material used for both bogies. From an overall viewpoint of strength, the bogie type turns out to be superior to the steering type except for the case of a lateral loading. It is also observed that the steering type shows a characteristics of low frequency behavior during a course of searching for structurally weak areas to be stiffened. The vibrational fatigue analysis for each bogie frame depends on the loading time history conditions which is applied. Time History Central Database List in the NASTRAN package. Subsequent1y, the fatigue life of bogie type is longer than the steering type.

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다축하중을 받는 대차프레임의 피로해석에 관한 연구 (A Study on the Fatigue Analysis of Bogie Frame under Multiaxial Loading)

  • 이상록;이학주;한승우;김경식
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1998년도 창립기념 춘계학술대회 논문집
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    • pp.330-337
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    • 1998
  • Bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the multiaxial loading condition induced in real operation make it difficult to design the bogie frame against the fatigue. In this study, multiaxial fatigue criteria were reviewed. Stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 615-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface model ling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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신형전동차 대차프레임 하중시험결과 분석 연구 (A Study on Analysis of Load Test Result of Bogie Frame for New Electrical Multiple Unit)

  • 김원경;윤성철;전창성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.1056-1062
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    • 2005
  • This paper describes the results of structure analysis and load test of a bogie frame. The purpose of the test is to evaluate the safety and functionality of the bogie frame under maximum load. The bogie system consist of the bogie frame, suspensions, whee/sets, a brake system and a transmission system. Of these components, the bogie frame is the major component subjected to the vehicle and passenger loads. The evaluation method used the JIS E 4207 specifications throughout static load test. The test results have shown the bogie frame to be safe under design load conditions.

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