• Title/Summary/Keyword: Rail-Roof

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Development on the Aluminum Carbody for Rubber-Tired AGT Vehicle (고무차륜형 AGT 경량전철 차량용 알루미늄 차체의 개발)

  • Kim, Yeon-Su;Park, Sung-Hyuk;Baek, Nam-Uk;Kim, Dong-Seong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1118-1123
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    • 2003
  • Based on the design requirements(size, strength, structure, weight, and etc.) for the rubber-tired AGT vehicle, carbody made of aluminum alloy is designed. The analysis of strength and stiffness is performed in the designed carbody, which results in the modification for optimal shapes and structures. It consists of a under frame, side frame, roof frame, end frame and forehead frame. After the carbody manufactured, tests are performed, which are vertical load test, longitudinal compressive load test, twisting load test, twisting natural frequency measurement, bending natural frequency measurement and 3 points supporting test. Results of them can guarantee a structural safety.

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Study on the Forming of Tailor Welded T-Section (레이저 용접 판재의 T형 단면에의 적용 및 성형성 연구)

  • 김헌영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.159-162
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    • 2000
  • Wrinkles and shape distortions are generated during the forming of B-pillar(or center pillar) which is a component of the automobile side-frame. The stretch flanging modes at the joining part of the B-pillar and the roof-rail or the side-still give rise to forming problems when taior-welded blanks are applied to the side-frames. The authors simplified B-pillar lower part to T shaped section to investigate the forming behaviors. Three of die step locations and two of blank types were tested to show the effects of weld line locations and edge conditions on he forming of tailor welded blanks. The heights of body wrinkles and the strain distribution in the stretch flanged area were measured and compared.

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Decision of SSI Network dimension for Safety based ODLM(LDT) installation (안전성 기반 ODLM(LDT) 설치를 위한 SSI 네트워크 규모 결정)

  • Min, Geun-Hong;Lee, Jong-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.5
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    • pp.797-802
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    • 2008
  • High Speed Rail Train Control System consists of CTC, IXL and ATC. IXL and ATC perform train control and command via interchanging relevant information between a signal room and CTC. However, it is proved that IXL and ATC are attributed to train delay error since those systems are highly sensitive to trackside conditions. Especially, network error on IXL blocks transmitting signal information to adjacent signal room so that its effects give rise to system overall problems. In order to figure out the measures for which minimizing the occurrence rate of train delay error due to HSR TCS, This paper is performed analysis on communication network structure, the length of SSI network roof and SSI-TFM distance by examining and analyzing the error cases related to IXL in a network aspect.

A Study on Analysis Method for Structure Deflection of Electric Multiple Units (도시철도차량의 구조체 처짐량에 대한 해석 방안 연구)

  • Chung, Jong-Duk;Pyun, Jang-Sik
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.653-658
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    • 2009
  • This paper describes the structural deflection analysis method and result of EMU(Electric Multiple Units). During manufacturing of rail passenger coaches, the underframe is assigned a camber before it is integrated with other major assemblies of shell such as the side panel, the end panel and the roof. The camber of the positive deflection given intentionally to compensate for the sagging so that it remains straight at the maximum load. But some manufacturers have insisted there has no relationship between the camber and the safety or life cycle and they expect to reduce a manufacturing cost without a camber. So this study analyzes whether the camber influences on the safety or life cycle of EMU structure under a full load and regular driving condition. The structural dynamics model for a railway vehicle is introduced.

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Springback Analyses in Sheet Metal Stamping Processes (박판 성형에서의 스프링백 해석과 산업적 응용)

  • 양동열;이상욱;윤정환;유동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.1-8
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    • 1998
  • The explicit and implicit time integration methods are applied effectively to analyze sheet metal stamping processes, which include the forming stage and the springback stage consecutively. The explicit time integration method has better merits in the forming stage including highly complicated three-dimensional contact conditions. By contrary, the implicit time integration method is better for analyzing springback since the complicated contact conditions are removd and the computing time to get the final static state is short. In this work, brief descriptions of the formulation and the factor study for springback simulations are presented. Further, the simulated results for the S-rail and the roof pannel stamping processes are shown and discussed.

Prediction and analysis of structural noise of a box girder using hybrid FE-SEA method

  • Luo, Wen-jun;Zhang, Zi-zheng;Wu, Bao-you;Xu, Chang-jie;Yang, Peng-qi
    • Structural Engineering and Mechanics
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    • v.75 no.4
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    • pp.507-518
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    • 2020
  • With the rapid development of rail transit, rail transit noise needs to be paid more and more attention. In order to accurately and effectively analyze the characteristics of low-frequency noise, a prediction model of vibration of box girder was established based on the hybrid FE-SEA method. When the train speed is 140 km/h, 200 km/h and 250 km/h, the vibration and noise of the box girder induced by the vertical wheel-rail interaction in the frequency range of 20-500 Hz are analyzed. Detailed analysis of the energy level, sound pressure contribution, modal analysis and vibration loss power of each slab at the operating speed of 140 km /h. The results show that: (1) When the train runs at a speed of 140km/h, the roof contributes more to the sound pressure at the far sound field point. Analyzing the frequency range from 20 to 500 Hz: The top plate plays a very important role in controlling sound pressure, contributing up to 70% of the sound pressure at peak frequencies. (2) When the train is traveling at various speeds, the maximum amplitude of structural vibration and noise generated by the viaduct occurs at 50 Hz. The vibration acceleration of the box beam at the far field point and near field point is mainly concentrated in the frequency range of 31.5-100 Hz, which is consistent with the dominant frequency band of wheel-rail force. Therefore, the main frequency of reducing the vibration and noise of the box beam is 31.5-100 Hz. (3) The vibration energy level and sound pressure level of the box bridge at different speeds are basically the same. The laws of vibration energy and sound pressure follow the rules below: web

Automatic Tool Compensation for an UHSS Automotive Component Using a Compensation Module (금형보정 모듈을 이용한 초고강도강 자동차부품용 프레스금형의 자동보정)

  • Lee, J.H.;Kim, S.H.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.109-115
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    • 2016
  • In the current study, automatic tool compensation is accomplished by using a finite element stamping analysis for a center roof rail made of UHSS in order to satisfy the specifications for shape accuracy. The initial blank shape is calculated from a finite element inverse analysis and potential forming defects such as tearing and wrinkling are determined by the finite element stamping analysis based on the initial tool shape. The blank shape is optimized to meet the shape requirements of the final product with the stamping analysis, and die compensation is determined with the information about springback. The specifications for shape accuracy were successfully achieved by the proposed die compensation scheme using the finite element stamping analysis. The current study demonstrates that the compensation tendency is similar when the proposed scheme is used or when the compensation is performed by trial and error in the press-shop. This similarity verifies that the automatic compensation scheme can be used effectively in the first stage of tool design especially for components made from UHSS.

Evaluation of Resistance Spot Weldability of SGAFC1180 Steel (SGAFC1180 TRIP강재의 저항 점용접성 평가)

  • Shin, Seok-Woo;Lee, Jong-Hun;Kim, Dae-Hwan;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.12
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    • pp.644-649
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    • 2017
  • In the automobile industry, there is growing demand for lightweight vehicles due to environmental problems and rising oil prices. Therefore, aluminum alloys and special materials are being used to reduce the weight of vehicles, but there are still many difficulties to overcome in terms of cost and strength. Therefore, the application of advanced high strength steel (AHSS)is increasing. AHSS has good strength and formability.Safety regulations are becoming stricter, and 1.2-GPa super-high-strength steels are gradually being applied for the center pillar and roof rails. Thus, the application of different kinds of steels in automobile bodiesis also increasing gradually. This study evaluates the resistance point weldability and the characteristics of a welded part of SGAFC1180 1.2t steel. A simulation was used to observe the nugget formation and its growth behavior. The prediction performance showed a similar tendency within an error rate of 10%. Also, the effect of this behavior on the process resistance and dynamic resistance was investigated,along with the correlation between the shear tensile strength and nugget diameter.

Excavation Support Design and Stability Analysis of Shallow Tunnel in Heavily Fractured Rock Mass (연약 파쇄 지반내 터널의 굴착.보강 설계 및 안정성 분석)

  • Shin, Hee-Soon;Synn, Joong-Ho;Park, Chan;Han, Kong-Chang;Choi, Young-Hak;Choi, Yong-Ki
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.03b
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    • pp.87-92
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    • 2000
  • In excavation of tunnels especially located in shallow depth, it is not rare to meet geological change in excavation progress worse than expected in the initial design stage. This paper present a case study on the re-design of excavation and support system of a shallow tunnel under construction where it meets the unexpected bad geological condition during excavation. The detailed geological investigation shows that the rock mass is heavily weathered and fractured with RMR value less than 20. Considering this geological condition, the design concept is focused on the reinforcement of the ground preceding the excavation of tunnel. Two design patterns, LW-grouting & forepoling with pilot tunnelling method and the steel pipe reinforced grouting method, are suggested. Numerical analysis by FLAC shows that these two patterns give the tunnel and roof ground stable in excavation process while the original design causes severe failure zone around the tunnel and floor heaving. In point of the mechanical stability and the degree of construction, the steel pipe reinforced grouting technique proved to be good for the reinforcement of heavily fractured rock mass in tunnelling. This assessment and design process would be a guide in the construction of tunnels in heavily weathered and fractured rock mass situation.

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Evaluation on Low-floor Bus Package Layout from the Perspective of Universal Design

  • Kim, Sun-Woong;Kim, Ji-Yeon;HwangBo, Hwan;Hwang, Bong-Ha;Moon, Yong-Joo;Ji, Young-Gu
    • Journal of the Ergonomics Society of Korea
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    • v.30 no.5
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    • pp.659-669
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    • 2011
  • Objective: The aim of this study is to suggest a package layout guideline for low-floor bus by interview with passengers and observations of their behavior. Background: Increasing attention has been introduced the low-floor bus to be more suitable for use by transportation handicapped. Complex issues are involved in providing comfortable services to all people. We are going to suggest package layout guidelines for more comfortable and suitable travel to all people. Method: The two times of survey and video observation sessions were conducted on low-floor buses in Seoul; (1) a finding of potential issues in the first session, (2) a confirming of issues from the last session. Results: The three of major issues were founded in this study; (1) difficulties in supporting body when standing, (2) difficulties in sitting on front wheel pan seat, (3) difficulties in passing through the aisle. Conclusion: There were clear differences between public and transportation handicapped in using some tools which are used for support body such as roof hand rails, side hand rails, and hand rail rings. Some of design problems were founded to improve from the perspective of ergonomics and universal design. Such differences and design guidelines have to be considered in bus design as well as commercial vehicle. Application: The proposed design guidelines can be used to development of low-floor bus and other public transportations.