• Title/Summary/Keyword: Rail wear

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A Study on Effect on Current Density Distribution, Inductance Gradient, and Contact Force by Variation of Armature and Rail Structure (아마츄어 및 레일의 구조 변화에 따른 전류 밀도, 인덕턴스 경도 및 접촉력의 영향 연구)

  • 김복기
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.2
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    • pp.59-64
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    • 2001
  • The distribution of current in the conductors influenced by the armature geometry and velocity is an important parameter for determining performance of an electromagnetic launcher(EML). the electric current in the early launching stage tends to flow on the outer surfaces of the conductors, resulting in very high local electric current density. However, the tendency for current to concentrate on the surface is driven by the velocity skin effect later in launching stage. The high current density produces high local heating and, consequently, increases armature wear which causes several defects on EML system. This paper investigates the effects of rail/armature geometry on current density distribution, launcher inductance gradient (L'), and contact force. Three geometrical parameters are used here to characterize the railgun system. These are the ratio of contact length to root length, relative position of contact leading edge to root trailing edge, and the ratio of rail overhang to the rail height. The distribution of current density, L', contact force between various configurations of the armature and the rail are analyzed and compared by using the EMAP3D program.

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The study of propriety of wheel profile for DMRC EMU (인도 전동차 차륜 프로파일 적정성 검토)

  • Jung, Jae-Hee;Oh, Hyeung-Sik;Kim, Chul-Keun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.936-940
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    • 2008
  • After the introduction of revenue service, abnormal wear has been reported on DMRC EMU wheels that have been manufactured and delivered by Rotem. As a part of an investigation of cause, Rotem has carried out the study of propriety between wheel and rail profile. The wheel profile of DMRC EMU is SK-91146. The material and profile of the wheel was presented by DMRC. The Profile of the rail is UIC 60-1:20. This study tested the propriety of three wheel profiles to include, SK-91146, EN 13715-P8 and UIC s1002 between the rail profile UIC 60-1:20.

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Corrosion of Rail Cars (철도차량의 부식실태 및 현황)

  • 장세기;김용기;구병춘
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.31-37
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    • 2002
  • Rail cars are subject to vibration, impact and wear which can cause severe defects leading to a fatal accident. Thus, they are designed and manufactured in consideration of such factors influencing their service lifetime. Under-frames are composed of steel and support most of load imposed on the car. Steel is very sensitive to corrosive environment and corroded even in a normal service condition. Regular maintenance can Protect steel Parts from corrosion by painting. However, an exposure of defect point to corrosive agents can make corrosion proceed to a considerable depth, which may cause the structure to remain under safety standard. It is necessary to understand corrosion behavior of rail cars in order to estimate unexpected accidents by corrosion.

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A Study on the Measurement of Contact Force of Pantograph on High Speed Train

  • Seo Sung-Il;Cho Yong-Hyun;Mok Jin-Yong;Park Choon-Soo
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1548-1556
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    • 2006
  • Appropriate contact force is required for the pantograph on the high speed train to collect current from the catenery system without separation. However, at high speed, large aerodynamic lifting force is generated by the contact plate and the body of pantograph, which may cause wear of the contact wire. In this study, to confirm the interface performance of the pantograph on Korea High Speed Train, a method to measure the contact force of the pantograph was proposed and the related measuring system was developed. The forces acting on the pantograph were clarified and a practical procedure to estimate the forces was proposed. A special device was invented and applied to measure the aerodynamic lifting force. Measured contact forces were displayed by the developed system and evaluated based on the criteria.

Estimation of Power Collector Wear Considering the Operating Environment of a Maglev (자기부상열차의 주행 환경을 고려한 집전자 마모도 평가)

  • Lee, Kyoung-bok;Ma, Sang-kyeon;Lim, Jae-won;Park, Do-young;Son, Jeong-ryong;Kang, Hyun-il
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.66 no.1
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    • pp.38-42
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    • 2017
  • The wear of the third track power collector is one of the essential check factors for safe train operation. Rapid wear of the current collector accelerates the line of the catenary. In addition, the arc generated when the catenary line is turned off causes a malfunction in the minute portion of the catenary line, thereby shortening the life of the catenary line. In this paper, to analyze the mechanical wear of the current collector during driving according to the environmental factor of the Maglev(magnetic levitation train), it was divided into dry season and wet season. the wear of metallized collector, copper alloy collector and carbon collector were measured and compared with each other. The wear rate was measured according to the position of the wire, the position of the power collector and the position per hour. Microscopic photographs of the cross section and surface of the power collector were measured. The electrical currents of the metallized collector, copper alloy collector and carbon collector were measured.

A Study on the Measurement of Contact Force of Pantograph on High Speed Train

  • Seo, Sung-Il;Cho, Yong-Hyun;Mok, Jin-Yong;Park, Choon-Soo;Kim, Ki-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1374-1378
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    • 2005
  • Appropriate upward force is crucial for the pantograph on high speed train to collect current from the catenery system without separation. However, at high speed, large aerodynamic lifting force is generated by the contact plate and the arms of pantograph, which may cause wear of the contact wire. In this study, to confirm the interface performance of the pantograph on Korea High Speed Train, a method to measure the contact force of the pantograph was proposed and the related measurement system was developed. The forces acting on the pantograph were clarified and a procedure to calculate the aerodynamic lifting force was proposed. A special device was invented and applied to measure the lifting force. Measured contact forces were displayed by the developed system and evaluated according to the criteria. Countermeasures were also taken to reduce the contact force based on the results.

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Worn Wheel/Rail Contact Simulation and Cultivated Shear Stresses

  • Noori, Ziaedin;Shahravi, Majid;Rezvani, Mohammad Ali
    • Journal of the Korean Society for Railway
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    • v.16 no.2
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    • pp.93-98
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    • 2013
  • Railway system is today the most efficient way for transportation in many cases in several forms of application. Yet, wear phenomenon, profile evolution, fatigue, fracture, derailment are the major worries (financial and safety) in this system which force significant direct and indirect maintenance costs. To improve the cyclic maintenance procedures and the safety issues, it can be very satisfactory to be informed of the state of wheel/rail interaction with mileage. In present paper, an investigation of the behavior of the shear stresses by logged distance is approached, by implementing the field measurement procedure, in order to determine the real conduct of the most important cause of defects in wheel/rail contact, shear stress. The results coming from a simulation procedure indicate that the amounts of shear stresses are still in high-magnitudes when the wheel and rail are completely worn; even though in simulation based on the laboratory measurements of profile evolutions, the stresses become significantly reduced by logged distance.

Wear characteristics of build-up weld metal using CH-90 Electrode (CH-90 용접봉을 이용한 육성 용접부의 마모 특성에 관한 연구)

  • Lee, Bo-Yeong;An, Dae-Hwan;Kim, Jae-Seong;Jin, Hyeong-Guk
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.225-227
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    • 2006
  • As rail steel at a crossing area must undergo much higher loading than those at regular railway, Mn-alloyed steel is normally used for its high load-carrying capability and reduced wear rate. However, as these Mn-alloyed steel is tend to have casting defects, manufacturing cost to produce defect-free Mn-alloyed steel becomes quite expensive. Therefore, in order to replace Mn-alloyed steel, we performed build-up welding using CH-90 and investigated regarding to wear characteristics of build-up weld metal.

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Possibility Investigation of the Active Steering Bogie System for a Urban Railway Vehicle (도시형 전동차를 위한 능동조향대차시스템의 적용가능성 고찰)

  • Park, Joon-Hyuk;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.715-721
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    • 2007
  • On a conventional rail vehicle, passive primary suspensions stabilize wheelsets in the longitudinal and yaw direction. However, these suspensions reduce the natural curving ability due to the profile of the wheels. Stabilizing and steering of the wheelsets generate the conflict problems in design process. Therefore, most systems are designed to guarantee the stability in spite of decreased curving performance. As a result, severe wear of the wheels and rails occur on tight curves and squeal noise on curving is high. Active steering has been proposed to satisfy stabilizing and steering performance simultaneously. This paper describes the possibility investigation about the application of the active steering bogie for a urban railway vehicle. Vehicles run on an amount of tight curves at mid or low speed in urban railways. Thus, it is important to reduce the wear and squeal noise between wheels and rails. Simulations show that active steering can be reduce the wear and squeal noise significantly compared to conventional systems.

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