• Journal of the Korean Society for Railway
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• v.10 no.5
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• pp.554-562
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• 2007

To increase the demand of HR Plate with thickness up to 22mm, it is necessary that HR Plate is applicable to full member in steel bridge including main girder. In this study, availabilities of the narrow steel box girder of light railway transit with HR Plate width as a main member are discussed. Computational analysis is performed in 15 bridge models of light railway transit with beam element and plate element. As an analysis results, three models in tight railway transit are presented. In conclusion, it is validated that HR Plate can be applying to narrow steel box girder in the light railway transit.

• Transactions of the Korean Society of Automotive Engineers
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• v.17 no.2
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• pp.104-111
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• 2009

In this paper, optimization for frontal crashworthiness is carried out for the weight reduction design of an auto-body member with the advanced high strength steels(AHSS) such as 780TRIP and 780DP. The frontal crashworthiness is evaluated in order to optimize thicknesses for the front rail member of the ULSAB-AVC, Thicknesses of the front rail member with AHSS are optimized by comparison of crushing distance, absorbed energy and the deceleration for the auto-body with the response surface methodology. The results demonstrate that the crashworhiness of the front rail member with the optimum thicknesses of the AHSS is similar to analysis results obtained from the ULSAB-AVC project. The results also show that the weight reduction design is performed by substituting the AHSS for conventional structural steels such as 440E in the auto-body members.

• Proceedings of the KSR Conference
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• 2010.06a
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• pp.1416-1422
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• 2010

Monorail has been classified as straddled type and suspended type. However, Inchon Wolmi Eunha rail, a center guide type first ever introduced in the world, uses a new concept Y-Beam as guide rail. Since Y-Beam takes horizontal loads of monorail through guide wheels, it is an essential structure for the safe operation along with concrete surface and steel beam which take vertical loads through main tires. This study presents the characteristic and reliability of Y-Beam and Y-Beam fixture, clamp, which are not only taking horizontal loads but also guarantying both guiding and stability of monorail and holding power supply line.

• Transactions of Materials Processing
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• v.24 no.3
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• pp.155-160
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• 2015

One of the most important aspects in multi-stage shape drawing is the proper design of the intermediate dies especially to provide adequate metal distribution. In the current study, a method for designing the intermediate dies has been developed to manufacture hollow linear motion guide rails by multi-stage shape drawing. The design method is based on the modified virtual die method. The effectiveness of the proposed design method was verified by FE-simulations and experiments using Mn55Cr carbon steel. From the results of the FE-simulations and the experiments, the proposed design method led to a drawn product with a sound shape. The dimensional tolerances of the product were within the allowable specified tolerances.

• Journal of the Korean Society for Heat Treatment
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• v.11 no.1
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• pp.62-72
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• 1998

High carbon steel is used for rails due to the excellent wear resistance, however the welding of high carbon steel is more difficult than that of mild steel owing to the high hardenability and sensitivity to cracking at the weldment. In this study, the impact toughness and cracking behavior of a rail weldment were evaluated as function of preheating temperatures. Impact toughness were more excellent in the specimen welded with preheating temperature above $250^{\circ}C$ than that below $100^{\circ}C$, and cracks were not detected in the specimen welded with preheating temperature above $250^{\circ}C$.

• Transactions of Materials Processing
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• v.22 no.6
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• pp.303-309
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• 2013

Spring-back of MS1470 steel sheets was numerically predicted using a non-linear kinematic hardening material behavior based on the Yoshida-Uemori model. From uniaxial tension and uniaxial tension-compression-tension data as well as the uniaxial tension-unloading-tension data, the parameters of the Yoshida-Uemori model were obtained. For the numerical simulations, the Yoshida-Uemori model was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. The model performance was validated against the measured spring-back from the benchmark problems of NUMISHEET 2008 and NUMISHEET 2011, the 2-D draw bending test and the S-rail forming test, respectively.

• Transactions of Materials Processing
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• v.23 no.7
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• pp.446-452
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• 2014

In the current study finite element forming analysis is performed to understand the final geometric accuracy limitations for the stamping of an automotive S-rail from four different steel sheets having tensile strengths of 340MPa, 440MPa, 590MPa and 780MPa. Comparisons between the analysis and the experiments for both springback and formability as measured by the amount of edge draw-in and the thickness distribution were conducted. The springback modes were classified according to a scheme proposed in the current investigation and the error was calculated using the normalized root mean square error method. While the analysis results show fairly good agreement with the experimental data for deformation and formability, the simulation accuracy is lower for predicting wall curl, camber and section twist as the UTS of steel sheet increases.

• Transactions of Materials Processing
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• v.31 no.6
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• pp.394-403
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• 2022

In the automotive industry, cold-drawn austenitic stainless steel is commonly used to handle high fuel pressures in gasoline direct injection (GDI) engines. In this study, we analyzed the effects of main process variables such as cross-sectional shape, drawing speed and friction coefficient on the microstructure, hardness and residual stress of the drawn material in the two-step cold drawing process. By changing the cross-sectional shape in the first-step cold drawing, the possibility of improving the shape accuracy or physical properties of the finally cold-drawn fuel rail pressure sensor product was investigated.

• Proceedings of the KSR Conference
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• 2011.10a
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• pp.1569-1576
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• 2011

To install heavy structures in the railway bridges, crane methods or launching methods using temporary structure have been applied. These methods are uneconomical because working yard is required, temporary cut of rail system, etc. In this study, various construction methods has been developed which are suitable to the filed conditions. In the case of simple span structure like plate girder bridges, the girder is loaded to troy system at the working yard and then transferred to the working place. To lift and lower the girder system, a new transfer system was developed. Different methods each for simple span bridge girder and long span girder were developed and detailed work procedures were proposed. Using these methods, the heavy structures can be installed with simple and safe work procedures and the construction cost and duration can be reduced.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.1195_1196
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• 2009

Light rail transit is classified to rubber-tired LRT, lear induction motor LRT, steel wheel LRT, monorail and tramway. LRT except for tramway are usually operated without driver and tramway are driven depending on driver's sight like usual car. LRT, which is one type of urban guided transit, shall be operated according to domestic "Operational Regulation for Urban Guided Transit" but existing regulation does not contain the safety related codes for driverless operation. In this paper, we investigate "IEC 62267 : Railway Application-Safety Requirements for Automated Urban Guided Transit" and compensate for existing operational regulation by referring to international standard and operational rule of commercial line.