• Title/Summary/Keyword: Rail pressure

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Effect of Injection Hole and Needle-driven Characteristics on Pilot Spray in High Pressure Injector with Common-rail System (커먼레일 고압분사용 인젝터의 분공수 및 니들구동특성이 Pilot 분무에 미치는 영향)

  • Lee, Jin-Wook;Bae, Jang-Woong;Kim, Ha-Nul;Kang, Kern-Yong;Min, Kyung-Duk
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.8-14
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    • 2004
  • future exhaust emission limits for diesel-driven passenger cars will force the automotive company to significantly develop of the new technologies of diesel engine respectively of the drive assemblies. As we know, the contributions of soot and nitrogen oxide is the main problems in diesel engine. Recently, as a result, the pilot injection of common-rail fuel injection system recognizes an alternative function to solve an environmental problem. This study describes the effect of the nozzle structure and driven characteristic of injector on pilot injection fur a passenger car common-rail system. The pilot spray structure such as spray tip penetration, spray speed and spray angle were obtained by high speed images, which is measured by the Mie scattering method with optical system fur high-speed temporal photography. Also the CFD analysis was carried out for fuel behavior under high pressure in between needle and nozzle of injector for common-rail system to know the condition of initial injection at experiment test. It was found that solenoid-driven injector with 5-hole was faster than 6-hole injector in spray speed at same conditions and piezo-driven injector showed faster response than solenoid injector.

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Analysis of Pilot Spray Characteristics of Different Driven Injectors for High Pressure Diesel Engine (다른 구동방식을 갖는 고압 디젤 엔진용 인젝터의 Pilot 분무 특성 해석)

  • Bae, J.W.;Kim, H.N.;Lee, J.W.;Kang, K.Y.;Ryu, J.I.
    • 한국연소학회:학술대회논문집
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    • 2003.12a
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    • pp.251-256
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    • 2003
  • The capability of pilot injection with small fuel quantity at all engine operating conditions is one of the main feature of the common rail system. The purpose of the pilot injection is to lower the engine noise and to reduce the NOx emissions. This study describes the pilot spray structure characteristics of the common-rail diesel injectors, solenoid-driven and piezo-driven type, with different electric driving characteristics So, three common-rail injectors with different electric current wave were used in this study. The pilot spray characteristics such as spray speed, spray tip penetration, and spray angle were obtained by spray images, which is measured by the back diffusion light illumination method with optical system for high-speed temporal photography. Also the CFD analysis was carried out for fuel behavior under high pressure in between needle and nozzle of solenoid-driven injector to know the condition of initial injection at experiment test. It was found that pilot injection of common-rail system was effected by rate of injection and temperature of injected fuel and electrical characteristic of the driven injector.

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Wheel-Rail Contact Analysis Considering Axle Deformation Using a One-Dimensional Beam Element (1차원 빔요소를 활용한 차축 변형고려 차륜-레일 접촉해석)

  • Choi, Ha-Young;Lee, Dong-Hyung;Kwon, Seok-Jin;Seo, Jeong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.139-145
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    • 2017
  • It is necessary to analyze the exact contact position and contact stress of the wheel-rail in order to predict damage to the wheel and rail. This study presents a wheel-rail contact analysis model that considers the deformation of the axle. When a wheel-rail contact analysis is performed using a full three-dimensional model of the wheelset and rail, the analytical model becomes very inefficient due to the increase in analysis time and cost. Therefore, modeling the element-coupling model of the wheel and rail as a three-dimensional element and the axle as a one-dimensional element is proposed. The wheel-rail contact characteristics in the proposed analysis model for straight and curved lines were analyzed and compared with the conventional three-dimensional analysis model. Considering the accuracy of the analysis results and time, the result shows that the proposed analytical model has almost the same accuracy as a full three-dimensional model, but the computational effort is significantly reduced.

The basic study of spray characteristics and optimal fuel injection for high pressure injector in homogeneous charge compression ignition engine (예혼합 압축 착화 엔진용 고압 인젝터의 분무특성과 분사조건 최적화에 관한 기초 연구)

  • Ryu, Jea-Duk;Kim, Hyung-Min;Lee, Ki-Hyung;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.30-36
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    • 2004
  • The purpose of this study was to investigate the fuel spray characteristics that made most important at an homogeneous air fuel mixture, in a common rail direct injection type HCCI engine. As a study conducted relation which a back pressure and injection pressure are influenced to air fuel mixture characteristics, we tried to offer date even through we select suitable to a HCCI engine running condition of the fuel injection condition. To accomplish the study, to measure a injection rate of common rail type injector and to visualize and simulate a fuel spray was conducted. From the result of injection rate, a common rail injector was confirmed to appear a initial delay of 0.3msec and a latter period delay of 0.7msec. Therefore, real injection duration was determined by about 0.5msec increasing. From the result of fuel spray, the spray penetration was proportional to 1/4 exponent of atmosphere pressure. An experimental equation was deduced from the spray penetration of spray visualization experiment and the relation of injection duration and penetration was estimated in HCCI engine using an experimental equation.

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A Study on the Characteristics of an Evaporating Diesel Spary Using LIEF Technique (LIEF법을 이용한 증발 디젤 분무의 특성에 관한 연구)

  • Kim, Y.R.;Kim, M.S.;Cho, H.;Min, K.D.
    • Journal of ILASS-Korea
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    • v.7 no.3
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    • pp.18-23
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    • 2002
  • An evaporating diesel spray of a common rail lnjector was visualized by LIEF technique. This technique makes it possible to separate the vapor and liquid phase images. The experiment was conducted in a constant volume vessel to make a high temperature and high pressure condition. Three images(vapor and liquid phase images from LIEF and a liquid phase image from Mie scattering) were taken simultaneously in one spray event. The major experimental parameters are the injection pressure and the ambient gas pressure. Also, a relative SMD distribution in a liquid phase was obtained by the ratio of the intensities of the fluorescence and the Mie scattering. The results show that the injection pressure and the ambient gas pressure have a close relation with the spray development and air-fuel muting process.

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Analysis of Behavior Characteristics of Common Rail System Injector for the Variations of Injector Parameters (커먼 레일 시스템 인젝터의 파라미터 변화에 따른 거동특성 해석)

  • Kim, Joong-Bae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.5
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    • pp.499-508
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    • 2009
  • This paper focuses on the modelling of common rail diesel injector using the AMESim code and shows the appropriateness of the developed model. For the developed injector model, simulations are carried out to analyze the behavior characteristics of the injector for the variations of injector model parameters such as orifice diameters, rail pressures, and energizing times. Simulation results show that the diameters of inlet and outlet orifices have close relation with injection quantity. Increment of rail pressure and energizing time provides increment of injection quantity, and simulated energizing time map shows injection characteristics of the common rail injector.

Study on developing CSEM Sratch Tester of tongue rail (텅레일 밀착력 측정기 개발에 관한 연구)

  • Lee, Nam-Il;Ko, Yang-Ok;Jung, Ho-Hung
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1663-1668
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    • 2010
  • The terms of track is a train-only line for a train service, in premises of station of a station, that the unit over the track for turnout the track from one track to another track, which it changes the course from the main track that is used for operating a train to the side track, is called a turnout The stick strength of tongue rail is adjusting uniform pressure on the both sides, the adhesion strength between a basic rail and tongue rail has to maintain over 100kg of power value to open over 1mm the ends. This study suggested developing a measuring instrument that can measure a basic rail and the stick strength of a movable rail in according with a switch, such as a switch point, and a performance test. This study ties to be helped that it improves measuring usability for the maintainers through improving quality in a stick measuring instrument, that it solves a technique in the site difficulties through improving a measuring instrument, with reducing the obstacles and expenses.

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Fatigue Crack Growth Behavior of Rail Steel at Low temperature (저온하에서 레일강의 피로균열진전거동)

  • Kim Chul-Su;Yo Yoon-Kee;Kim Young-Kyun
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.85-90
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    • 2003
  • Among rail defects, the transverse crack, which has been the most dangerous fatigue damage, is developed from shelling near the rail running face and grows perpendicular to the rail surface. Moreover, the crack has occurred frequently fatigue damage during winter. Therefore, to assure the safety of railway vehicles, it is necessary to investigate growth behavior of transverse crack for rail steel. In this study, fatigue crack growth behavior of rail steel and its gas pressure welded part at room and low temperature are performed. The fatigue crack growth rate of the welded part was lower than that of the base part within a lower ${\Delta}K$ region at both room and low temperature, and this difference decreases with increasing the ${\Delta}K$ due to the decrease of the fracture toughness.

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Finite element model updating - Case study of a rail damper

  • Kuchak, Alireza Jahan Tigh;Marinkovic, Dragan;Zehn, Manfred
    • Structural Engineering and Mechanics
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    • v.73 no.1
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    • pp.27-35
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    • 2020
  • In rail industry, noise reduction is a concern to decrease environmental pollution. The current study focuses on rail damper modeling and improvement of the model through validation with experimental results. Accurate modeling and simulation of rail dampers, specifically tuned rail dampers with layers interconnected by bolt joints, shall enable objective-oriented improvement of their design. In this work, to improve the damper model cone pressure theory is applied in the FE model and the sensitivity analysis is then applied to gradually improve the FE model. The improved model yields higher Modal Assurance Criterion (MAC) values and lower frequencies deviation.

The Growth friend Analysis of Rail Surface Irregularity according to the Types of Track (궤도구조별 레일두부 표면요철의 성장 경향 분석)

  • Sung, Deok-Yong;Kong, Sun-Yong;Kim, Bag-Jin;Shin, Hyo-Jeong;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.369-375
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    • 2009
  • The Periodic replacements criterion of rail is calculated on the basis of the research result of RTRI in Japan. It is suggested that the service life of the continuous welded rail(CWR) is estimated by the relationship between the rail surface irregularity according to the accumulated passing tonnage and bending fatigue of welded part in CWR. In order to establish the periodic replacements criterion of CWR, this study measured the rail surface irregularity according to the accumulated passing tonnage, the types of track system and welding. Therefore, it is analyzed that the gas pressure welding is the worst one of the others. In addition, it is analyzed that the rail surface irregularity growth rate in ballast track is about $0.02{\sim}0.03mm$/100MGT and its in concrete track is about $0.005{\sim}0.02mm$/100MGT Finally, the result of this study is able to use the basis data to establishing the periodic replacements criterion of CWR considering rail grinding.

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