• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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• pp.119-125
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• 2004

Radiant tube heaters are widely used for indirect heating in heat treatment processes such as continuous annealing line(CAL) or continuous galvanizing line(CGL). Main issues for radiant tube are temperature uniformity, lifetime, thermal efficiency. To achieve higher heat release, the radiant tubes are fired at a higher fuel rate and therefore local overheating occur. A numerical simulation based on a commercial code FLUENT has been performed to investigate local overheating of radiant tube heaters. To minimize local overheating, the effects of radiating fins, flue gas recirculation(FGR), two-stage combustion were investigated. More uniform temperature distribution was achieved in the longitudinal direction within the tube with radiating fins and this contributed to increase the life of radiant tubes. Furthermore, the radiant tube with radiating fins was proven to be more efficient than the one without fins. The effects of flue gas recirculation and two stage combustion on the efficiency of the radiant tube were also considered and the results were presented.

• 한국안전학회지
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• 제13권1호
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• pp.47-53
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• 1998

Radiant heater tubes with an inside burner are designed to transfer the heat generated from the burner to the outside of the tube by radiation. Hence, tube metal must suffer high temperature of approximately 900-$1000^{\circ}C$. The radiant tube is usually manufactured by centrifugal casting with high Ni-Cr alloys. In this study, failure analysis results of the radiant tube are reported. Failure mechanism of the tube was investigated by visual observation of the foiled tube, metallographic study of the cracked region and chemical analysis of tube metal and oxide scales. It was argued that the main cause of the cracking is repeated oxidation of the tube metal located beneath the thick oxide scale. Oxidation was caused by abnormally high operating temperature which can be verified by aged microstructure and internal void formation.

• KIEAE Journal
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• 제12권4호
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• pp.89-95
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• 2012

At present, many countries are trying to reduce green gas emissions to mitigate the effects of these gases on climate change. Year after year, there have been efforts to cut energy use for heating and cooling. Heating and cooling systems, common in all forms of housing, are increasing due to the constant supply of new housing resulting from improvements in economic growth and the quality of life. Thus, studies related to the design of cooling and heating systems to improve energy efficiency are expanding. Among the new designs, radiant floor cooling and heating systems which use capillary tubes are becoming viable means of reducing energy use. Radiant floor cooling and heating systems which use capillary tubes are creative and sustainable systems in which cool and hot water is circulated into capillary tube which has small diameter. In this study, the cooling and heating performance of this type of capillary tube system is investigated in an experimental study and a simulation using TRNSYS. The results of the experimental study show that under a peak load, a capillary tube radiant floor cooling system using geothermal energy can achieve desired indoor temperature without an additional heat source. The set room air temperature is maintained while the floor surface temperature, PMV and PPD remain within the comfort range. Also, this system is more economic than a packaged air conditioner system due to its higher COP. The results of the simulation show that the capillary tube radiant floor heating system maintains set temperature more stable than a PB pipe radiant floor heating system due to its lower supply temperature of hot water. In terms of energy consumption, the capillary tube radiant floor heating system is more efficient than the PB pipe radiant floor heating system.

• 대한기계학회논문집B
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• 제32권2호
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• pp.100-106
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• 2008

An experimental study was carried out in a small-scale test furnace to investigate the performance, such as $NO_X$ emission, enhancement of heat transfer, uniformity of temperature, and etc, of oscillating combustion applied in radiant tube burner system. A premixed type burner and a cyclic oscillating control valve were designed and used. The fuel, used commercial LPG in this study, was only oscillated using the cyclic oscillating control valve. As oscillating combustion was applied in radiant tube burner system, it is found that $NO_X$ emission, compared to no oscillation, could be reduced by 38% at $90{\sim}120rpm\;(1.5{\sim}2.0Hz)$. However, as oscillating frequency was increased, effect of abatement of $NO_X$ emission is gradually reduced. From the measurement of furnace heating time from $100^{\circ}C$ to $720^{\circ}C$, heat transfer is increased by 11.5% at the oscillation of 120rpm. Temperature distribution of radiant tube surface is more uniform at oscillation of 120rpm with decrease of the peak temperature and increase of low temperature. From these results, it is confirmed that oscillating combustion is useful in radiant tube burner system.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집D
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• pp.164-169
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• 2001

There is a chilled ceiling panel which carries out the air conditioning by radiation and convection between the room and cold ceiling panel surface. In order to verify heat transfer characteristics between them in cooling system with radiant chilled ceiling panel, analytical and experimental studies were performed for various design and operating parameters such as tube space and diameter, inlet water temperature, mass flow rate, cooling load, and so on. In this study, we found that the tube space and inlet water temperature were more important elements than the tube diameter and water flow rate for the performance of radiant chilled ceiling panel. The cooling capacity of the radiant chilled ceiling panel had the maximum value of $65W/m^{2}$ because the highest cooling capacity was limited by the condensation on the panel surface. The results of comparison between numerical analysis and experiment showed a resonable agreement qualitatively, especially for low cooling capacity.

• 설비공학논문집
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• 제30권2호
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• pp.68-82
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• 2018

Radiant floor heating systems with capillary tubes are energy saving systems in which hot water is circulated into capillary tube with a small diameter. In this study, the heating performance of capillary tube system is investigated in an experimental study and a simulation model. The results of the study showed that, the capillary tube radiant floor heating system maintains a more stable floor surface temperature in comparison a PB pipe system. In terms of energy consumption, the capillary tube radiant floor heating system proved to be more efficient than the PB pipe heating system at $40^{\circ}C$ of low temperature hot water supply. The difference between water temperature and room temperature can be held low for heating which saves energy. Low temperature radiant floor heating system with capillary tubes have significant advantages such as health improvement, low energy cost, optimum use of heat source(boiler) and higher operational efficiency.

• 에너지공학
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• 제14권2호
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• pp.73-81
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• 2005

강판의 냉간압연 후 소둔을 하기 위한 열처리 공정에서 사용되고 있는 Radiant Tube Burner(이하 RT버너) 연비를 개선하기 위한 효율적인 방법을 실험적으로 조사하였다. 재열기가 설치된 모델 RT버너를 실험에 맞도록 개조하여, 배기 중 산소 농도 조건을 변화시키면서 연료 소모에 대한 흡입공기의 온도와 산소분율의 영향도를 파악하였다. 본 연구의 결과, 흡기 온도를 상승시키면 RT버너의 chamber온도가 상승하나 그 상승폭은 흡기 온도 상승폭의 $10\%$에 지나지 많아, 흡입 공기 온도의 상승만으로는 연료 소모 개선을 기대할 수 없다는 것을 알 수 있었다 그러나, 흡입 공기 중 산소분율 변경 실험 결과, 흡입 공기 중의 산소분율을 $1.5\%$증가시키면 NOx의 배출이 약 $40\%$정도 증가하지만 약 $20\%$의 연비 개선 효과를 보였다. 따라서, NOx 배출 증가를 억제하는 산소 고부하 전용 RT버너는 RT버너 시스템의 연료 소모를 개선하는 효과적인 방법의 하나로 기대된다.

• 설비공학논문집
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• 제17권9호
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• pp.873-881
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• 2005

In this study, we made RFC, RCC and NCC according to the method by which polypropylene capillary tube was adopted, and evaluated cooling performance of each system through model experiments. We also investigated an applicability of the combined use of radiant cooling and dehumidification system. The results are as follows: In case of normal cooling load, RFC and RCC maintained set temperature without a condensation. But, in case of peak cooling load, RFC and RCC resulted in the lack of cooling performance and caused a condensation at the radiation surface. Consequently, the only use of polypropylene capillary tube is considered not to be enough for cooling in real application. Using the combination of a dehumidification and radiant cooling system maintained the set temperature without a condensation. NCC kept the set temperature at anytime without a condensation. It is more economic than packaged air-conditioner system due to the cooling effect of the floor surface.

• 대한기계학회논문집B
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• 제35권5호
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• pp.539-545
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• 2011

맥동연소기술을 적용한 산업용 복사관버너의 연소특성을 살펴보기 위해 실규모 (120,000 kcal/h) 산업용 복사관버너 설비를 사용하여 실험실 및 현장 테스트를 수행하였다. 제철부생가스를 사용하는 산업용 복사관버너의 3 가지 종류를 하나의 W 형 복사관이 장착된 실험설비에서 실험하였다. W 형 복사관이 다수 사용되는 대형 설비를 이용하여 장기운영 실험을 실시하였다. 맥동연소기술을 적용한 기실험설비들을 대상으로 성능향상 및 배가스조절 측면에서 다양한 실험조건으로 테스트를 진행 하였다. 맥동연소기술의 적용가능성 평가를 위해 NOx 저감 및 효율향상을 분석하였다. 맥동연소기술의 적용결과 에너지 절감, 복사관 수명 향상 및 생산성 향상 등이 얻어짐을 확인할 수 있었다. 최고의 성능 및 배가스 조절을 얻기 위한 최적의 운전조건이 각 버너별로 결정되었다.

• 한국주조공학회지
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• 제32권6호
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• pp.296-304
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• 2012