• Title/Summary/Keyword: RTM reduction

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Improvement of Surface Quality and Development of Composite Wheel for Passenger Cars Manufactured by RTM (RTM공법을 이용한 승용차용 복합재료 휠의 표면정도 향상 및 개발)

  • 김포진;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.54-57
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    • 2003
  • Since passenger cars require five wheels including a spare, the weight reduction of wheels without sacrificing performance is important. Recently, the structured components of cars made of steel are replaced by composites. plastics and other nonmetallic materials such as aluminum and magnesium for weight reduction. From these new tried materials are most promising due to their high specific stiffness and specific strength. The composites manufactured by resin transfer molding (RTM) process has not only low cost for the manufacturing but also reduces the lead time and development because the molds for RTM is easy to manufacture. In this work, composite wheels for passenger cars were designed and manufactured by RTM process. Since surface quality of wheels is important for passenger cars, the optimal stacking sequence for composite wheels was selected considering surface quality and mechanical properties. Also, the manufacturing method for the composite mold was depicted.

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Evaluation and Comparison of the Topographic Effect Determination Using Korean Digital Elevation Model (우리나라 수치표고모델을 이용한 지형효과 산출방식의 비교평가)

  • Lee, Suk-Bae;Lee, Dong-Ha;Kwon, Jay-Hyun
    • Journal of Korean Society for Geospatial Information Science
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    • v.16 no.1
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    • pp.83-93
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    • 2008
  • The topographic effect is one of the most important component in the solution of the geodetic boundary value problem (geodetic BVP). Therefore, topographic effect should be considered properly for developing the precise geoid model, especially for the area where contains many mountains like Korea. The selection of gravity reduction method in the context of the precise geoid determination depends on the magnitude of its indirect effect, the smoothness and magnitude of the reduced gravity anomalies, and their related geophysical interpretation. In this study, Korean digital elevation model with 100m resolution was constructed and topographic effect was calculated by three reduction methods as like Helmert condensation method and RTM method and Airy-isostatic reduction method. Through the analysis of computation results, we can find that RTM reduction method is the best optimal method and the results shows that gravity anomaly and indirect effect of geoidal height are $0.660{\pm}13.009mGal$, $-0.004{\pm}0.131m$ respectively and it is the most gentle slow of the three methods. Through this study, it was found that the RTM method is better suitable for calculating topographic effect precisely in context of precise geoid determination in Korea than other reduction methods.

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Properties of CFRP by VaRTM process and its application to automobile engine hood (VaRTM 공법을 이용한 자동차용 엔진후드 개발)

  • Kim, Y.H.;Choi, B.K.;Jo, Y.D.;Son, J.H.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.146-149
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    • 2005
  • The using of composite material is an aviation field but it changes into a general industry. Especially composites are expanding the use on transportation vehicles like automobiles, ships, and aircrafts. The main factor of this expansion is high specific strength. It can supply a high quality and efficiency of energy. But manufacturing of composite products requires many raw materials and tooling cost for special process, so we needs a reduction of these costs to achieve best efficiency. In the present study, we contrast the change of mechanical and physical properties between VaRTM(Vacuum Assisted Resin Transfer Molding) and hand lay-up process. VaRTM process can offer a high quality the same as autoclave products, and low cost like hand lay-up process. In the results of mechanical tests, VaRTM specimen is stronger than hand lay-up specimen and hand lay-up specimen became delamination. In the results of physical tests, the resin content of VaRTM specimen is lower than hand lay-up specimen. On micrograph, the strength of specimen by VaRTM between fiber and resin is stronger than that of one by hand lay-up. And the specimen by hand lay-up contains more defects than one by VaRTM. So, VaRTM process can practically apply for automobile engine hood. This paper shows that VaRTM process is one of the most suitable processes for composite parts of automobile.

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Properties of CFRP by VaRTM Process and Its Application to Automobile Engine Hood (VaRTM 공법에 의해 제조된 CFRP의 특성평가 및 자동차 엔진 후드에 응용)

  • Kim, Y.H.;Choi, B.G.;Son, J.H.;Cho, Y.D.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.377-381
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    • 2005
  • The using of composite material is an aviation field but it changes into a general industry. Especially composites are expanding the use on transportation vehicles like automobiles, ships, and aircraft. The main factor of this expansion is high specific strength. It can supply a high quality and efficiency of energy. But manufacturing of composite products requires many raw materials and tooling cost for special process, so we needs a reduction of these costs to achieve best efficiency. In the present study, we contrast the change of mechanical and physical properties between VaRTM(Vacuum Assisted Resin Transfer Molding) and hand lay-up process. VaRTM process can offer a high quality the same as autoclave products, and low cost like hand lay-up process. In the results of mechanical tests, VaRTM specimen is stronger than hand lay-up specimen and hand lay-up specimen became delamination. In the results of physical tests, the resin content of VaRTM specimen is lower than hand lay-up specimen. On micrograph, the strength of specimen by VaRTM between fiber and resin is stronger than that of one by hand lay-up. And the specimen by hand lay-up contains more defects than one by VaRTM. So, VaRTM process can practically apply for automobile engine hood. This paper shows that VaRTM process is one of the most suitable processes for composite parts of automobile.

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Development of Hybrid Geoid using the Various Gravimetric Reduction Methods in Korea (다양한 중력학적 환산방법을 적용한 한국의 합성지오이드 개발)

  • Lee, Dong-Ha;Lee, Suk-Bae;Kwon, Jae Hyoun;Yun, Hong-Sic
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.5D
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    • pp.741-747
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    • 2008
  • Nowadays, the accuracy of the geoid model has been improved through development of the combination model which was composed of traditional gravimetric geoid and geometric geoid by the GPS/leveling data in USA and Japan. It is a state of the art method in geoid modeling field that what so called hybrid geoid. In this paper, as a basic study to develop Korean hybrid geoid model, we studied gravimetric geoid solutions using three gravity reduction methods (Helmert's condensation method, RTM method and Airy-isostatic method) and evaluated the usefulness of each method in context of precise geoid. The gravimetric geoid model were determined by restoring the gravity anomalies (included TC) and the indirect effects were made from various reduction methods on the EIGEN-CG03C reference field. The results are compared with respect to the geometric geoid undulation determined from 498 GPS/leveling after LSC fitting. The results showed that hybrid geoid with RTM (Residual terrain model) reduction method was most accurate method and the value of the difference compared to geometric geoid was $0.001{\pm}0.053m$.

Relationship between Barcol hardness and flexural modulus degradation of composite sheets subjected to flexural fatigue

  • Sakin, Raif
    • Steel and Composite Structures
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    • v.19 no.6
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    • pp.1531-1548
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    • 2015
  • The aim of this study is to investigate the relationship between Barcol hardness (H) and flexural modulus (E) degradation of composite sheets subjected to flexural fatigue. The resin transfer molding (RTM) method was used to produce 3-mm-thick composite sheets with fiber volume fraction of 44%. The composite sheets were subjected to flexural fatigue tests and Barcol scale hardness measurements. After these tests, the stiffness and hardness degradations were investigated in the composite sheets that failed after around one million cycles (stage III). Flexural modulus degradation values were in the range of 0.41-0.42 with the corresponding measured hardness degradation values in the range of 0.25-0.32 for the all fatigued composite sheets. Thus, a 25% reduction in the initial hardness and a 41% reduction in the initial flexural modulus can be taken as the failure criteria. The results showed that a reasonably well-defined relationship between Barcol hardness and flexural modulus degradation in the distance range.

A study on the improvement of the robot motion control as a part of the integrated human and robot ergonomics (Integrated Human and Rob-ot Ergonomics의 측면에서 로보트의 동작제어 개선에 관한 연구)

  • 이순요;권규식;홍승권
    • Journal of the Ergonomics Society of Korea
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    • v.9 no.1
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    • pp.21-27
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    • 1990
  • Teaching Expert System/World Coordinate System(TES/WDS) was proposed to improve robot motion control. First, precise coordinate reading for getting the inherent data about position and posture of task objects was performed throgh the integrated image and fuzzy processing. Second, singularity and parameter limitation problems in getting the motion data about position and posture of robot in macro motion were solved by proposed geometric algorithm. Third, the unnecessary robot motion was also removed by the Robot Time and Motion (RTM) method and the Multi-Geometric Straight-Line Motion (MGSLM) method in micro motion. This results demonstrated reduction of the average teaching task time according to task order.

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Reduction of AgCl to Ag by $Na_2CO_3$ ($Na_2CO_3$에 의한 AgCl의 Ag 환원)

  • 박경호;노범식;손정수
    • Resources Recycling
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    • v.5 no.1
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    • pp.29-33
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    • 1996
  • The cominnn plocesses lor rccoremg silver irom silvcr conlaincd waster are the lcachmg silver hy HNO;. the srlcctive precipilillion of sliver ion lo AgCl and thc rcduchon of Ag wrfh ;I proper reductant. In this sludy, thc reduction of AgCI lo Ag was invesllngated by using Na, CO, as a rcd\icta~lt. The variations wcic reaction time. ttmpcrarure thc amount of NalCO, . and the resulls %, ere analyzcd by using sialist~c:d tecl~niques such as the ]polynomial rcgressiun analysis and the response surh~ce method. More than Yh% Ag analyzed was rcduced 1rtm AgCI at 62UT. I hour ullder condillon of 2 stnlchio~nctric ratio of Na iCO, !AgCI.

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Development of High-Precision Hybrid Geoid Model in Korea (한국의 고정밀 합성지오이드 모델 개발)

  • Lee, Dong-Ha;Yun, Hong-Sik
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2010.04a
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    • pp.429-431
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    • 2010
  • The hybrid geoid model should be determined by fitting the gravimetric geoid to the geometric geoid which were presented the local vertical level. Therefore, it is necessary to find firstly the optimal scheme for improving the accuracy of gravimetric geoid in order to development the high-precision hybrid geoid model. Through finding the optimal scheme for determining the each part of gravimetric geoid, the most accurate gravimetric geoid model in Korea will be developed when the EIGEN-CG03C model to degree 360, 4-band spherical FFT and RTM reduction methods were used for determining the long, middle and short-frequency part of gravimetric geoid respectively. Finally, we developed the hybrid geoid model around Korea by correcting to gravimetric geoid with the correction term. The correction term is modelled using the difference between GPS/Levelling derived geoidal heights and gravimetric geoidal heights. The stochastic model used in the calculation of correction term is the LSC technique based on second-order Markov covariance function. 503 GPS/Levelling data were used to model the correction term. The degree of LSC fitting to the final hybrid geoid model in Korea was evaluated as 0.001m ${\pm}0.054m$.

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