• Journal of Korean Society of Industrial and Systems Engineering
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• v.45 no.4
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• pp.70-78
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• 2022

Recently, elevator inspection and self-examination were strengthened through the revision of the Elevator Safety Management Act, but there have been no significant reduction in serious accidents and major failures. Therefore, the government intends to lay the foundation for reflecting the safety quality rating system, which adjusts the elevator inspection cycle, as a policy to induce safety management of preemptive and active management entities. This study systematically reviewed and classified the safety quality rating system for elevator inspection cycle adjustment in previous studies, collected expert opinions, and reconstructed the key items into realistic evaluation items, and evaluated and scored the relative importance of each factor through the AHP technique.

• Journal of Korean Society for Quality Management
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• v.19 no.2
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• pp.78-85
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• 1991

In this paper, an inspection and replacement policy in a redundant system is considered. It is assumed that the state of the redundant system is known by inspection. When the system is inspected, it is preventively replaced only if the number of failed units exceeds the predetermined limit. Otherwise, the system is inspected after a inspection interval which depends on the number of failed units. We obtain the optimal number of redundant units, inspection intervals and replacement limit minimizing the expected cost rate.

• Journal of Korean Society for Quality Management
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• v.29 no.4
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• pp.18-37
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• 2001

On this research, recognizing that ship inspection and audit services are closely related in Improving ship safety, the importance of active quality managements of ship inspection and audit services have been notified. For this research, based on previous research results, Quality managements of ship inspection and audit services were divided into the following aspects; the source of quality managements, execution of quality managements and outcome of quality managements. The results of this study is as follows. Overall, it is clearly shown that the elements of quality managements execution such as management responsibilities, resource management., product realization, measurement and analyzation, and improvement had also acted as a mediator between the relation of quality managements source and outcome.

• Journal of Korean Society for Quality Management
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• v.27 no.3
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• pp.113-124
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• 1999

Inspection policies deal with stochastically failing systems in which failures cannot be detected without inspection. In this paper, we considered an effective inspection policy to detect system failure under imperfect inspection. Approximate total expected cost is derived and a simple algorithm to determine inspection schedule is Presented. Numerical examples showed that the inspection policy is easily applicable and cost effective.

• Journal of the Korea Safety Management & Science
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• v.5 no.4
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• pp.169-185
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• 2003

Recently many researchers contributed to the understanding of Quality Control System, but the use of economics in the design of quality assurance system is limited in treatment of the relationship between the average incoming quality level (or average process quality level) of the incoming lot and the average outgoing quality level of this lot. In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding and succeeding production process including inspection process. This approach recognizes that the decision at each manufacturing process (or assembly process), is to be determined not only by the cost and the average outgoing quality level of that process, but also by the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing or assembly process quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a general product manufacturing system with specified average outgoing quality limit are suggested.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.21 no.48
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• pp.269-277
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• 1998

In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceding/succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing/assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit (AOQL) are suggested.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.21 no.46
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• pp.119-125
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• 1998

In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding / succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing / assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit(AOQL) are suggested.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.46 no.4
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• pp.181-189
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• 2023

In this paper, we present a case study of developing MVIS (Machine Vision Inspection System) designed for exterior quality inspection of stamping dies used in the production of automotive exterior components in a small to medium-sized factory. While the primary processes within the factory, including machining, transportation, and loading, have been automated using PLCs, CNC machines, and robots, the final quality inspection process still relies on manual labor. We implement the MVIS with general-purpose industrial cameras and Python-based open-source libraries and frameworks for rapid and low-cost development. The MVIS can play a major role on improving throughput and lead time of stamping dies. Furthermore, the processed inspection images can be leveraged for future process monitoring and improvement by applying deep learning techniques.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.118.4-118
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• 2001

An Inspection system, composed of sensor head and controller, is presented which is a 3-D laser vision system using principles of optical triangulation for weld quality and chamfer quality. The sensor head id composed of laser diode, micro CCD camera, filter and several optical components. This systems can be used in welding bead and undercut inspection and chamfer quality inspection as well. It is mech more convenient to use and the inspection time is to be greatly shortened compared with conventional inspection method. Furthermore, data saved in controller can be used for statistics afterwards. This system has been begin used in Koje Shipyard of Samsung Heavy Industries and the need is being increased.

• Journal of Korean Society for Quality Management
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• v.22 no.4
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• pp.40-58
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• 1994

Some systems such as early warning system should be inspected occasionally in order to detect failures. If the system is inspected too frequently, inspection cost increases. On the other hand, if the number of inspections is reduced too much, the undetected system downtime cost increases. Thus, it is of interest to find effective inspection schedule, which minimizes the sum of inspection and downtime costs. When the system has increasing failure rate, inspection intervals get shorter as time goes on. But a common practice is to inspect the system at predetermined periodic intervals. In this paper, periodic inspection policy and a modified periodic inspection policy are considered. The modified policy is easily applicable and cost-effective. Some numerical examples are included in order to explain the modified inspection ploicy and its cost performance.