• Title/Summary/Keyword: Quality Process

Search Result 12,812, Processing Time 0.042 seconds

Evaluations of Coagulation Process for Membrane Pre-treatment using Floc Growth Rate Analyzer (응집 플록 성장률 측정기를 이용한 멤브레인 공정의 전처리 응집공정 평가)

  • Son, Hee-Jong;Kim, Sang-Goo;Kim, Do-Hwan;Kang, So-Won;Choi, Young-Ik
    • Journal of Environmental Science International
    • /
    • v.25 no.2
    • /
    • pp.231-238
    • /
    • 2016
  • In this study, we have investigated to find optimal pre-treatment flocculation condition by analyzing the floc growth rate with mixing conditions and the membrane permeation flux for pre-treatment step of the membrane process. The higher mixing intensity showed a constant floc size index (FSI) values, and lower mixing intensity increased the degree of dispersion of the FSI values. Results of comparing the distribution characteristics of the FSI value and the permeation flux were more effective in increasing flux when the FSI values were 0.2 or higher. The degree of dispersion of FSI was relatively large in 40 rpm mixing condition compared to 120 rpm. In 40 rpm mixing condition, it decreased the permeation flux compared to 120 rpm because various sizes of flocs were distributed. Coagulation-UF membrane process enhanced 30%~40% of the flux rate compare to UF alone process, and the coagulation-MF process increased up to 5% of the flux rate compare to MF alone process. Pre-treatment, that is, coagulation process, has been found to be less effects on relatively larger pore size for MF membrane. For UF membrane, the flux was a little bit same when applying only the rapid mixing process or rapid mixing with slow mixing processes together. In case of MF membrane, the flux was improved when rapid mixing process applied with slow mixing process together.

A new approach to structuring the process based on design structure matrix (DSM) (DSM 기반의 프로세스 구조화 방법론)

  • Seol, Hyeon-Ju;Kim, Chul-Hyun;Lee, Chang-Yong;Park, Yong-Tae
    • Journal of Korean Society for Quality Management
    • /
    • v.37 no.3
    • /
    • pp.39-53
    • /
    • 2009
  • This paper suggests a new process structuring method, which we call process modularization, for decomposing and grouping activities in a process. Above all, we propose the concept of a module that is a group of activities positioned on the same flow before and after control constructs. Since activities in a module are relatively strongly interrelated with one another, it is important to take into consideration of these together. A design structure matrix (DSM) is used to structure the process because it has a lot of advantages in process modeling and analysis. We developed two algorithms: the restricted topological sorting (RTS) algorithm for ordering activities and the module finding (MF) algorithm for detecting modules in a process, which utilize the DSM. The suggested approach enables a firm's manager to design and analyze the process effectively. We also developed a supporting tool to accelerate the progress of process modularization. The supporting tool aids the process manager in finding the module and understanding the process structure easily. An illustrative example is addressed to show operations of the suggested approach.

AN INTEGRATED PROCESS CONTROL PROCEDURE WITH REPEATED ADJUSTMENTS AND EWMA MONITORING UNDER AN IMA(1,1) DISTURBANCE WITH A STEP SHIFT

  • Park, Chang-Soon
    • Journal of the Korean Statistical Society
    • /
    • v.33 no.4
    • /
    • pp.381-399
    • /
    • 2004
  • Statistical process control (SPC) and engineering process control (EPC) are based on different strategies for process quality improvement. SPC re-duces process variability by detecting and eliminating special causes of process variation, while EPC reduces process variability by adjusting compensatory variables to keep the quality variable close to target. Recently there has been need for an integrated process control (IPC) procedure which combines the two strategies. This paper considers a scheme that simultaneously applies SPC and EPC techniques to reduce the variation of a process. The process model under consideration is an IMA(1,1) model with a step shift. The EPC part of the scheme adjusts the process, while the SPC part of the scheme detects the occurrence of a special cause. For adjusting the process repeated adjustment is applied according to the predicted deviation from target. For detecting special causes the exponentially weighted moving average control chart is applied to the observed deviations. It was assumed that the adjustment under the presence of a special cause may increase the process variability or change the system gain. Reasonable choices of parameters for the IPC procedure are considered in the context of the mean squared deviation as well as the average run length.

Adopting Process Management-the Importance of Recognizing the Organizational Transformation

  • Hellstrom, Andreas;Peterson, Jonas
    • International Journal of Quality Innovation
    • /
    • v.7 no.1
    • /
    • pp.20-34
    • /
    • 2006
  • The purpose of this study is to investigate what happens within an organization when a process view of the business is adopted. With the example of an empirical case, we aim to illustrate: how members of the organization make sense of process management; what contributions members of the organization consider to be the result of adopting a process view; and the relationship between the functional and the process structure. The empirical base in this study is one of Sweden's largest purchasing organizations within the public sector. The results are drawn from interviews with the process owners and a survey to all members involved in process teams. The case findings reveal an ambiguous image of process management. At the same time as process management solved specific organizational problems, it generated new dilemmas. It is argued that it is more rewarding to consider the adoption of the process view a 'social negotiation' rather than the result of planned implementation. The study also highlights that the meaning of process management is not anything given but something being created, and its negotiation and translation into organizational practice is open-ended. Furthermore, the study gives an illustration of the conflict between the adopted process view and the existing functional organization.

Software Security Supplementation Guide Line Based on ISO 27001 for the SP Certified Organization (SP 인증 조직의 소프트웨어 보안 향상을 위한 ISO 27001 적용방안 연구)

  • Yoon, Eun-Ji;Park, Young B.
    • KIPS Transactions on Software and Data Engineering
    • /
    • v.3 no.11
    • /
    • pp.465-470
    • /
    • 2014
  • The SP quality assessments from national IT industry promotion agency of Korea(NIPA) assesses ability of software development process. And the SP quality assessments is getting popular over the nation. But, in the SP quality assessments, there is no concern about security attribute. In this paper new secure process base on ISO 27001 is proposed for the organization that is already passed SP quality assessments. This process can detect security threatening factors and gives chance to protect those factors. Furthermore, since detected security weaknesses can be used as a measurement, the system can be managed in aspect to security attribute.

Suggestions for Quality Management through Analysis of Construction Process of Multi-layer Modular Housing (적층식 모듈러주택의 시공 프로세스 분석을 통한 품질관리 중점사항 제안)

  • Sohn, Jeong Rak;Lee, Dong Gun;Bang, Jong Dae;Kim, Jin Won
    • Land and Housing Review
    • /
    • v.10 no.3
    • /
    • pp.67-75
    • /
    • 2019
  • The modular construction means that more than 70% of the parts such as walls, windows, electrical wiring, facility piping, bathrooms, and kitchen appliances are pre-assembled at the factory and transported to the site. It is possible to shorten the construction period than general construction work and to secure high quality through modular mass production since the modular construction works in the field at the same time as the modular production. However, there are only four domestic modular manufacturers, and each company's modular components and construction methods are different, so it is necessary to standardize them. Therefore, this study investigated the construction process centering on the stacking method of modular housing construction work applied to D site in Cheonan-si, and proposed the key points of quality management by construction stage. As the project was conducted as a pilot project for government R&D projects, some differences may occur from general modular housing construction. However, the construction process and quality control focus of each unit box type modular house analyzed in this study can be used as basic data in the future of modular housing construction. In addition, the results of this study can be used to establish construction standards, such as the development of checklists and establishment of standard processes.

A Study on Injection Molding Process and Quality Monitoring by Response Surface Analysis (반응표면 분석법에 의한 사출공정 및 품질 모니터링에 관한 연구)

  • Min, Byeong-Hyeon;Lee, Kyeong-Don;Yu, Byung-Kil
    • IE interfaces
    • /
    • v.9 no.1
    • /
    • pp.13-24
    • /
    • 1996
  • Quality of injection molded parts is dependent on both mold design and processing conditions. From the mold design point of view, an optimal shrinkage should be used to compensate the shrinkage of molded parts. From the processing point of view, it is important to analyze the priority of processing conditions because a number processing conditions affect the quality of molded parts. Processing analysis employing the design of experiment was performed, and the shrinkage of molded part was considered as a characteristic parameter to improve the quality. As the result of the analysis of variance on SN ratio of a characteristic value, injection speed and bolding pressure were selected as two effective process parameters. Regression analysis on shrinkage and processing conditions was carried out, and an optimal processing condition was obtained by the response surface analysis. Shrinkage at the optimal condition could be used to reduce the number of try-cut at the step of mold making. The ranges of indirect control parameter, such as maximum cavity pressure or weight, measured at the optimal processing condition were used for monitoring the quality of molded parts in process.

  • PDF

A Real-Time Monitoring System Model for Reducing Manufacturing Lead-Time in Numerical Control Process - Focusing on the Marine Engine Block Process - (제조 리드타임 단축을 위한 NC 가공공정에서의 실시간 모니터링 시스템 모형 - 선박용 엔진블록 가공공정을 중심으로 -)

  • Kong, Myung-Dal
    • Journal of the Korea Safety Management & Science
    • /
    • v.20 no.3
    • /
    • pp.11-19
    • /
    • 2018
  • This study suggests a model of production information system that can reduce manufacturing lead time and uniformize quality by using DNC S/W as a part of constructing production information management system in the industrial field of the existing marine engine block manufacturing companies. Under the effect of development of this system, the NC machine interface device can be installed in the control computer to obtain the quality information of the workpiece in real time so that the time to inspect the process quality and verify the product defect information can be reduced by more than 70%. In addition, the reliability of quality information has been improved and the external credibility has been improved. It took 30 minutes for operator to obtain, analyze and manage the quality information when the existing USB memory is used, but the communication between the NC controller computer and the NC controller in real time was completed to analyze the workpiece within 10 seconds.

Study on the Evaluation and Prediction of Micro-Defects in the Hemming Process (헤밍 공정에서의 미세 결함 평가 및 예측에 관한 연구)

  • Jung H. C.;Lim J. K.;Kim H. J.
    • Transactions of Materials Processing
    • /
    • v.14 no.6 s.78
    • /
    • pp.533-540
    • /
    • 2005
  • The hemming process, composed of flanging, pre-hemming and main hemming, is the last one of a series of forming processes conducted on the automotive panels, having greater influence on the outward appearance of cars rather than on their performance. The hem quality can be quantitatively defined by the hemming defects including turn-down/up, warp and roll-in/out. However, it is difficult to evaluate and predict the hem quality through an experimental measurement or a numerical calculation since the size of defects is very small. This study aims to precisely evaluate the hemming defects, especially turn-down and roll-in, through numerical and experimental approaches and to investigate the influence of process parameters on the hem quality, focused on how to simulate the same conditions as in the experiment by the finite element analysis (FEA). The FEA results on the turn-down and roll-in obtained from a model composed of the optimum-sized elements, including a spring element linked to the flanging pad, and given the double master contact condition between the inner and outer panels, had a good correlation with the experimental data. It is thought possible to make an early estimate of the hem quality in a practical automotive design by applying the methodology proposed in this study.

Prediction of Laser Process Parameters using Bead Image Data (비드 이미지 데이터를 활용한 레이저 공정변수 예측)

  • Jeon, Ye-Rang;Choi, Hae-Woon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.21 no.6
    • /
    • pp.8-14
    • /
    • 2022
  • In this study reports experiments were conducted to determine the quality of weld beads of different materials, Al and Cu. Among the lasers used to make battery cells for electric vehicles, non-destructive testing was performed using deep learning to determine the quality of beads welded with the ARM laser. Deep learning was performed using AlexNet algorithm with a convolutional neural network structure. The results of quality identification were divided into good and bad, and the result value was derived that all the results were in agreement with 94% or more. Overall, the best welding quality was obtained in the experiment for the fixed ring beam output/variable center beam output, in the case of the fixed beam (ring beam) 500W and variable beam (center beam) 1,050W; weld bead failure was seldom observed. The tensile force test to confirm the reliability of welding reported an average tensile force of 2.5kgf/mm or more in all sections.