• 한국신재생에너지학회:학술대회논문집
• /
• 2009.11a
• /
• pp.321-324
• /
• 2009

Upgrading of pyrolysis wax oil has been conducted in a continuous fixed bed reactor at $450^{\circ}C$, 1hour, LHSV 3.5/h. The catalytic degradation using HZSM-5 catalyst are compared with the thermal degradation and also was studied with a function of experimental variables. The raw pyrolysis wax oil shows relatively high boiling point distribution ranging from around $300^{\circ}C$ to $550^{\circ}C$, which has considerably higher boiling point distribution than that of commercial diesel. The product characteristic from thermal degradation shows a similar trend with that of raw pyrolysis wax oil. This means the thermal degradation of pyrolysis wax oil at high degradation temperature is not sufficiently occurred. On the other hand, the catalytic degradation using HZSM-5 catalyst relative to the thermal degradation shows the high conversion of pyrolysis wax oil to light hydrocarbons. This liquid product shows high gasoline range fraction as around 90% fraction and considerably high aromatic fraction in liquid product. Also, in the catalytic degradation the experimental variable such as catalyst amount and reaction temperature was studied.

• New & Renewable Energy
• /
• v.5 no.4
• /
• pp.52-58
• /
• 2009

Upgrading of pyrolysis wax oil using HZSM-5 catalyst has been conducted in a continuous fixed bed reactor at $450^{\circ}C$, 1hour, LHSV 3.5/h. The catalytic degradation was studied with a function of catalyst amount and reaction temperature. The raw pyrolysis wax oil shows relatively high boiling point distribution ranging from around $300^{\circ}C$ to $550^{\circ}C$, which has considerably higher boiling point distribution than that of commercial diesel. The catalytic degradation using HZSM-5 catalyst shows the high conversion of pyrolysis wax oil to light hydrocarbons. The liquid product obtained shows high gasoline range fraction as around 90% fraction and considerably high aromatic fraction in liquid product. Here, the experimental variable such as catalyst amount and reaction temperature was influenced on the product distribution.

• Journal of the Korean Applied Science and Technology
• /
• v.23 no.4
• /
• pp.307-318
• /
• 2006

The pyrolysis of high density polyethylene(HDPE) and low density polyethylene(LDPE) was carried out at temperature between 425 and $500^{\circ}C$ from 35 to 80 minutes. The liquid products formed during pyrolysis were classified into gasoline, kerosene, gas oil and wax according to the petroleum product quality standard of Korea Petroleum Quality Inspection Institute. The conversion and yield of liquid products for HDPE pyrolysis increased continuously according to pyrolysis temperature and pyrolysis time. The influence of pyrolysis temperature was more severe than pyrolysis time for the conversion of HDPE. For example, the liquid products of HDPE pyrolysis at $450^{\circ}C$ for 65 minutes were ca. 30wt.% gas oil, 15wt.% wax, 14wt.% kerosene and 11wt.% gasoline. The increase of pyrolysis temperature up to $500^{\circ}C$ showed the increase of wax product and the decrease of kerosene. The conversion and yield of liquid products for LDPE pyrolysis continuously increased according to pyrolysis temperature and pyrolysis time, similar to HDPE pyrolysis. The liquid products of LDPE pyrolysis at $450^{\circ}C$ for 65 minutes were ca. 27wt.% gas oil, 18wt.% wax, 16wt.% kerosene and 13wt.% gasoline.

• Journal of the Korean Applied Science and Technology
• /
• v.19 no.3
• /
• pp.198-205
• /
• 2002

Isothermal pyrolysis of high density polyethylene(HDPE), polypropylene(PP) and polystyrene(PS) was performed at $450^{\circ}C$, respectively. The effect of pyrolysis time on yield and product composition was investigated. Conversion and liquid yield obtained during HDPE pyrolysis continuously increased with time up to 80minutes, but those of PP and PS did not largely change after 35minutes. Each liquid product formed during the pyrolysis was classified into gasoline, kerosene, light oil and wax according to the distillation temperature based on the petroleum product quality standard of Korea Petroleum Quality Inspection Institute. The major liquid product of HDPE pyrolysis was light oiH34 wt.% based on the amount of HDPE treated) and the amounts of the other liquid ingredients(gasoline, kerosene and wax) were almost the same. On the other hand, the pyrolysis of PP produced 27 wt.% gasoline, 22 wt.% kerosene, 24 wt.% light oil and 13wt.% wax, and the pyrolysis of PS produced 56 wt.% gasoline, 12 wt.% kerosene, 9 wt.% light oil and 13 wt.% wax.

• Polymer(Korea)
• /
• v.27 no.1
• /
• pp.84-89
• /
• 2003

Pyrolysis of high density polyethylene(HDPE) was carried out to find the effects of temperature and time on the pyrolysis. The starting temperature and activation energy of HDPE pyrolysis increased with increasing heating rate. In general, conversion and liquid yield continuously increased with pyrolysis temperature and pyrolysis time. This tendency is very sensitive with pyrolysis time, especially at 45$0^{\circ}C$. Pyrolysis temperature has more influence on the conversion than pyrolysis time. Each liquid product formed during pyrolysis was classified into gasoline, kerosene, light oil and wax according to the distillation temperature based on the petroleum product quality standard of Korea Petroleum Quality Inspection Institute. As a result, the amount of liquid products produced during HDPE pyrolysis at 45$0^{\circ}C$ was in the order of light oil > wax > kerosene > gasoline, and at 475$^{\circ}C$ and 50$0^{\circ}C$, it was wax > light > oil > kerosene > gasoline.

• Journal of the Korean Applied Science and Technology
• /
• v.19 no.4
• /
• pp.258-264
• /
• 2002

Pyrolysis of polypropylene(PP) Was performed to find the effects of the pyrolysis temperature(425, 450, 475 and $500^{\circ}C$) and the pyrolysis time(35, 50 and 65minutes), respectively. Conversion and liquid yield obtained during PP pyrolysis continuously increased with the pyrolysis temperature( up to $500^{\circ}C$) and the pyrolysis time(up to 65minutes), especially these were more sensitive to the pyrolysis time at $425^{\circ}C$ than other pyrolysis temperatures. Each liquid product formed during the pyrolysis was classified into gasoline, kerosene, light oil and wax according to the distillation temperature based on the petroleum product quality standard of Korea Petroleum Quality Inspection Institute. The liquid products of PP pyrolysis up to $450^{\circ}C$ were almost same fractions($26{\pm}3$wt.% gasoline, $20{\pm}2$wt.% kerosene and $23{\pm}2$wt.% light oil) except wax($3{\sim}13$wt.%). On the other hand, the pyrolysis of PP from $475^{\circ}C$ to $500^{\circ}C$ produced $26{\pm}3$wt.% wax, $24{\pm}1$wt.% gasoline, $18{\pm}1$wt.% kerosene and $16{\pm}1$wt.% light oil. After all, the main liquid product changed from gasoline to wax with increasing pyrolysis temperature.

• New & Renewable Energy
• /
• v.18 no.4
• /
• pp.12-21
• /
• 2022

The pyrolysis characteristics of high-density polyethylene (HDPE), low-density polyethylene (LDPE), and polypropylene (PP) were analyzed numerically using a 1D plug flow reactor (PFR) model. A lumped kinetic model was selected to simplify the pyrolysis products as wax, oil, and gas. The simulation was performed in the 400-600℃ range, and the plastic pyrolysis and product generation characteristics with respect to time were compared at various temperatures. It was found that plastic pyrolysis accelerates rapidly as the temperature rises. The amounts of the pyrolysis products wax and oil increase and then decrease with time, whereas the amount of gas produced increases continuously. In LDPE pyrolysis, the pyrolysis time was longer than that observed for other plastics at a specified temperature, and the amount of wax generated was the greatest. The maximum mass fraction of oil was obtained in the order of HDPE, PP, and LDPE at a specified temperature, and it decreased with temperature. Although the 1D model adopted in this study has a limitation in that it does not include material transport and heat transfer phenomena, the qualitative results presented herein could provide base data regarding various types of plastic pyrolysis to predict the product characteristics. These results can in turn be used when designing pyrolysis reactors.

• Resources Recycling
• /
• v.15 no.1 s.69
• /
• pp.37-45
• /
• 2006

For treating a huge amount of plastic waste with the environment problem, pyrolysis of plastic waste into alternative fuel oil is one or important issue in recycling methods. This study was introduced over the trend or generation of plastic waste, in Korea pyrolysis technology in domestic and foreign countries, basic technology in pyrolysis process and new technology of pyrolysis developed in KIER (Korea Institute of Energy research). The characteristics of process developed in KIER are the continuous loading treatment or mixed plastic waste with an automatic control system, the minimization of wax production by circulation pyrolysis system in non-catalytic reactor, the reuse of gas produced and the oil recovery from sludge generated in pyrolysis plant, which have greatly the advantage economically and environmetally. The experiment result data in 300 ton/yr pilot plant showed about $81\;wt\%$ liquid yield for 3 days continuous reaction time, and also the boiling point distribution of light oil (LO) and heavy oil (HO) produced in distillation tower was a little higher than that of commercial gasoline and diesel, respectively.

• Proceedings of the Korean Institute of Resources Recycling Conference
• /
• 2005.10a
• /
• pp.34-46
• /
• 2005

For treating a huge amount of plastic waste with the environment problem, pyrolysis of plastic waste into alternative fuel oil is one of important issue in recycling methods. This study was introduced over the trend of generation of plastic waste, pyrolysis technology in domestic and foreign countries, basic technology in pyrolysis process and new technology of pyrolysis developed in KIER (Korea Institute of Energy Research). The characteristics of process developed in KIER are the continuous loading treatment of mixed plastic waste with an automatic control system, the minimization of wax production by circulation pyrolysis system in non-catalytic reactor, the reuse of gas produced and the oil recovery from sludge generated in pyrolysis plant, which have greatly the advantage economically and environmetally. The experiment result data in 300 ton/yr pilot plant showed about 81 wt% liquid yield for 3 days continuous reaction time, and also the boiling point distribution of light oil (LO) and heavy oil (HO) produced in distillation tower was a little higher than that of commercial gasoline and diesel, respectively.

• 한국신재생에너지학회:학술대회논문집
• /
• 2008.05a
• /
• pp.479-482
• /
• 2008

Since late of 2000, KIER has developed a novel pyrolysis process for production of fuel oils from polymer wastes. It could have been possible due to large-scale funding of the Resource Recycling R&D Center. The target was to develop an uncatalyzed, continuous and automatic process producing oils that can be used as a fuel for small-scale industrial boilers. The process development has proceeded in three stages bench-scale unit, pilot plant and demonstration plant. As a result, the demonstration plant having capacity of 3,000 tons/year has been constructed and is currently under test operation for optimization of operation conditions. The process consisted of four parts ; feeding system, cracking reactor, refining system and others. Raw materials were pretreated via shredding and classifying to remove minerals, water, etc. There were 3 kind of products, oils(80%), gas(15%), carbonic residue(5%). The main products i.e. oils were gasoline and diesel. The calorific value of gas has been found to be about 18,000kcal/$m^3$ which is similar to petroleum gas and shows that it could be used as a process fuel. Key technologies adopted in the process are 1) Recirculation of feed for rapid melting and enhancement of fluidity for automatic control of system, 2) Tubular reactor specially-designed for heavy heat flux and prevention of coking, 3)Recirculation of heavy fraction for prevention of wax formation, and 4) continuous removal & re-reaction of sludge for high yield of main product (oil) and minimization of residue. The advantages of the process are full automation, continuous operation, no requirement of catalyst, minimization of coking and sludge problems, maximizing the product(fuel oil) yield and purity, low initial investment and operation costs and environment- friendly process. In this presentation, background of pyrolysis technology development, the details of KIER pyrolysis process flow, key technologies and the performances of the process will be discussed in detail.