• Title/Summary/Keyword: Punch test

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Strength Change due to Plastic Deformation in Al 2024 Ultrafine Grained ECAP Metal (ECAP 성형가공한 Al 2024 초미세결정립 재료의 소성변형량에 따른 강도 변화)

  • Choi, Jeong-Woo;Ma, Young-Wha;Yoon, Kee-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1407-1415
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    • 2005
  • Strength change of an over-aged A12024 material was studied after being subjected to stages of severe plastic deformation by ECAP (Equal Channel Angular Pressing). Various kinds of strength value were measured using the conventional tensile test, Rockwell and Vickers hardness and the SP (small punch) test Due to limitation of the specimen size, tension test in transverse direction could not be conducted. Hence, SP test was employed for assessing the strength in transverse direction. Based on TEM observation the measured strength characteristics were explained based on the relation between microstructure, dislocation and strength. As the number of ECAP pass increases, the strength of A12024 was also increased. However, considerable change of strength, which is generally predicted, was not observed in this study. For the strength in transverse direction even decrease of the strength was observed after 6 passes of ECAP. It was argued that this decrease was due to dynamic recovery of dislocation density during or after ECAP processes at $150^{\circ}C$. The strength assessment equation proposed by the authors in the previous paper was shown to be very accurate. This argument was supported by comparing the results of conventional tensile test with those of SP test. It was also pointed that the Rockwell har(3ness value seemed to be able to represent the strength in the transverse direction.

Study on Hydrogen Embrittlement for API 5L X65 Steel Using Small Punch Test I : Base Metal (소형펀치 시험을 이용한 API 5L X65 강의 수소취화에 관한 연구 I : 모재부)

  • Jang, Sang-Yup;Yoon, Kee-Bong
    • Journal of Energy Engineering
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    • v.18 no.1
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    • pp.49-55
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    • 2009
  • Occurrence of hydrogen embrittlement could be one of the main obstacles for using structural equipment under hydrogen environment. It is required to develop assessment methods of hydrogen embrittlement for the metals used in production, storage, transmission and application utilities of hydrogen. The most probable method of hydrogen mass transmission is using existing natural gas pipeline. Base or weld part of the pipeline can be damaged by mixed gas of hydrogen in the pipeline. In this study small punch (SP) testing was employed to evaluate the hydrogen embrittlement behavior for a line pipe steel (API X65) with electrochemically hydrogen charged specimens. Results showed that the SP test can be a good candidate test method for hydrogen damage evaluation method. Strength of steel is known to be decreased with the level of hydrogen charging. However, for API X65 steel base metal need in this study, the effect of hydrogen to strength was not significant. It can be negligible regardless of the hydrogen contents in the steel. With this test different strength levels with various hydrogen charging conditions were observed. It can also be anticipated that more sensitive evaluation of material behavior be obtainable by the SP test method.

Evaluation on Hydrogen Embrittlement of 5 Types of High Strength Dual Phase Steels by Small Punch Test (소형펀치시험에 의한 5종의 고강도 DP강 수소취성 평가)

  • Choi, Jong-Un;Han, Kyung-Gu;Park, Jae-Woo;Kang, Kae-Myung
    • Journal of the Korean Institute of Gas
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    • v.18 no.5
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    • pp.40-46
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    • 2014
  • The hydrogen embrittlement degree of 5 type high strength DP steel charged with hydrogen by electrochemical method was evaluated by small punch test(SP test). After SP test, SP absorbed energy was remarkably decreased from 363 kgf-mm to 209 kgf-mm with increasing hydrogen charging time from 5hr to 50hr at DP5 specimen under the $200mA/cm^2$ current density condition. It was investigated that the decrease of hydrogen charging amount and SP absorbed energy according to the increase of current density and hydrogen charging time had a linear relationship. And it also investigated that the change of bulb height appeared by the SP test was decreased from 1.79mm to 1.59mm with the hydrogen charging conditions. It was supposed that it could be used as indicator of the evaluation of hydrogen embrittlement because of the similar trend of the formal results of SP absorbed energy. From the SEM observation of fracture area by crack in bulb, the morphology of fracture surface according to increasement of the hydrogen charging amount was varied with the cleavage mode.

A Study on the Warm Deep Drawability of Mg- Alloy Sheet Metal (마그네슘합금 판재의 온간 디프 드로잉성에 관한 연구)

  • 이용길;김종호;이종섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.117-120
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    • 2003
  • Warm deep drawing which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical cup drawing of Mg-alloy sheet metal. In experiments the temperature of die and blank holder is varied from room temperature to $300^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch corner area. Test material chosen for experiments is AZ31 magnesium sheet metal. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio as well as thickness distributions of drawn cups are investigated and validity of warm deep drawing process is also discussed.

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Analytical Study on I-beam of I-beam Grated Concrete slab (I 형강 격자 상판의 주부재 I형강에 대한 해석적 연구)

  • 박창규;김용곤;정영수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.437-442
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    • 2001
  • Recently, there have been increased much concerns about repair and rehabilitation works for aged concrete structures. In particular, it is known that due to repeated overburden vehicle there are significantly increasing number of aged concrete bridge slabs, which are strongly needed to construct and rehabilitate by innovative construction method. The objective of this research is to develop the new construction method of concrete slab in bridge structure, which can contribute to minimize the traffic congestion during the repair and rehabilitation works of aged concrete slab, and can also sufficiently assure the quality through the minimization of in-situ works at the site. I-beams with punch holes, which are substituted instead of main reinforcing steels in concrete slabs, will be manufactured in accordance with the specification in the factory. and will be preassembled into the Panel. After erecting the preassembled panels in the site, concrete will be poured into the slab panel. This research is to investigate physical properties of I-Beam with punch holes itself through static and fatigue test with rational numerical analysis Finally this research is to suggest reformed I-beam through the numerical analysis.

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Experimental Study on Effect of TiN - Coating on a Cold Forging in Surface Characteristics (냉간단조 공정에서 TiN 코팅이 제품의 표면특성에 미치는 영향에 관한 실험적 연구)

  • Kim Hae Ji;Lee Sang Wook;Kang Sang Myoung;Joun Byung Yun;Joun Man Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.47-52
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    • 2005
  • In this paper, the effect of TiN-coating on product quality such as dimensional accuracy and surface roughness is experimentally investigated. A punch of SKD11 material in cold forging an automotive bearing shaft and its related process found in a cold forging company are selected as the test example. The effect of TiN-coating is revealed in a quantitative manner. It is to be noted that TiN-coating is effective in controlling the dimensional accuracy and surface roughness as well as in increasing tool lift.

Wear Analysis of the Ti-N Coated Punch in Piercing According to the Volume of Production (생산수량에 따른 Ti-N 코팅 펀치의 마멸해석)

  • 황상홍;고대철;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.149-157
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    • 2000
  • Tool wear in the shearing process such as blanking, piercing and trimming is very important, because it has great effects on the dimensional accuracy, working efficiency and economy. Most of tools in the shearing process have the coated layer at surface fur good wear and corrosion resistance. When the surface of tool is teated, the wear Phenomena of coated surface layer and inner layer may be different. This paper describes a computer modelling technique by the finite element method in order to investigate the wear mechanism and to predict the wear profile of Ti-N coated tool in piercing process according to the volume of Production. Wear coefficients of the coated layer and inner layer are obtained through Pin-on-Disk wear test, respectively. To verify the effectiveness of the suggested technique, the technique is applied to wear analysis in piercing recess of piston pin and simulation results are compared with experimental ones.

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Friction Effect on the Powdered Metal Compaction (금속분말 압축성형에서의 마찰특성)

  • 장동환;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.226-230
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    • 1997
  • A plasticity theory applicable to powdered metal compaction is briefly summarized and its variational form for the finite element analysis is described. The compaction processes of axisymmetric solid cylinder are simulated. For the analysis of the friction effect of solid cylinder, the investigations were performed for different compact geometries. Highlights of the results for given geometries are reported in terms of transmitted pressure on the lower punch from the upper punch through the compact and maximum density variation within the compacts. General conclusions from these simulation results are : (1) the friction coefficient could be selected from the transmitted force data during the single acting compaction test with the simulated results ; and (2) density variatioins within the compacts are very much dependent of the compact geometry such as the height to diameter ratio and the frictional condition between compact and dies.

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