• Title/Summary/Keyword: Pump design

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Development of the Weight Reduction Pump for Waterjet Propulsionl (Waterjet 추진장치의 중량감소 펌프 개발)

  • Ahn, Jong-Woo;Kim, Gun-Do;Kim, Ki-Sup;Park, Young-Ha
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.1
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    • pp.30-37
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    • 2010
  • In order to control the weight balance of the waterjet propulsion ship, the pump's weight needed to be decreased. We reduced length of pump hub, overall length of pump and chord length of impeller and stator. To keep pump efficiency and cavitation performance similar to the $1^{st}$design pump, optimum design and experiment were conducted. This paper describes experimental method and numerical analysis for pump design. At the blade design stage, performance analysis of the pump is conducted using commercial CFD codes ($BladeGen^+$,CFX-10). Required performance and cavitation characteristics of the design pumps were measured and observed using the stand-alone test apparatus. The weight of the pump was successfully decreased through a series of pump design processes composed of blade design, performance analysis and model test.

Optimal Design of Tooth Profile for High-Efficiency Gerotor Oil Pump (지로터 오일 펌프의 성능 향상을 위한 치형의 최적 설계)

  • Kim Jae Hun;Park Joon Hong;Jung Sung Yuen;Son Jin Hyuk;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.28-36
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    • 2005
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications, which are highly accepted by designers. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. However, related industries do not have necessary technology to design and optimize the pump and paid royalties of rotor profile on an advanced country. Also, gerotor pumps with unsettled design parameters have not been sufficiently analyzed from a theoretical view of design. Therefore, it is still very difficult for the pump designer and manufacturer to decide the specifications for the required gerotor pump by users. In this study, the design optimization has been carried out to determine the design parameters that maximize the specific flow rate and minimize the flow rate irregularity. Theoretical analyses and optimal design of the gerotor oil pump have been performed by mathematical base, numerical method and knowledge of kinematics. An automated design system of the tooth profile has been developed through Auto LISP language and CAD method considering various design parameters. Finally, an optimally designed model for a general type of a gerotor pump has been generated and experimentally verified for the pump performances.

Design of a Pump-Turbine Based on the 3D Inverse Design Method

  • Chen, Chengcheng;Zhu, Baoshan;Singh, Patrick Mark;Choi, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.1
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    • pp.20-28
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    • 2015
  • The pump-turbine impeller is the key component of pumped storage power plant. Current design methods of pump-turbine impeller are private and protected from public viewing. Generally, the design proceeds in two steps: the initial hydraulic design and optimization design to achieve a balanced performance between pump mode and turbine mode. In this study, the 3D inverse design method is used for the initial hydraulic impeller design. However, due to the special demand of high performance in both pump and reverse mode, the design method is insufficient. This study is carried out by modifying the geometrical parameters of the blade which have great influence and need special consideration in obtaining the high performance on the both modes, such as blade shape type at low pressure side (inlet of pump mode, outlet of turbine mode) and the blade lean at blade high pressure side (outlet of pump mode, inlet of turbine mode). The influence of the geometrical parameters on the performance characteristic is evaluated by CFD analysis which presents the efficiency and internal flow results. After these investigations of the geometrical parameters, the criteria of designing pump-turbine impeller blade low and high sides shape is achieved.

Optimization Design of Stainless Steel Stamping Multistage Pump Based on Orthogonal Test

  • Weidong, Shi;Chuan, Wang;Weigang, Lu;Ling, Zhou;Li, Zhang
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.309-314
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    • 2010
  • Stainless steel stamping multistage pump has become the mainstream of civil multi-stage pump. Combined with the technological features of stamping and welding pump, the studies of design for hydraulic parts of pump were come out. An $L_{18}$$3^7$)orthogonal experiment was designed with seven factors and three values including blade inlet angle, impeller outer diameter, guide vane blade number, etc. 18 plans were designed. The two stage of whole flow field on stainless steel stamping multistage pump at design point for design was simulated by CFD. According to the test result and optimization design with experimental research, the trends of main parameters which affect hydraulic performance were got. After being manufactured and tested, the efficiency of the optimal model pump reaches 61.36% and the single head is more than 4.8 m. Compared with the standard efficiency of 53%, the design of the stainless steel stamping pump is successful. The result would be instructive to the design of Stainless steel stamping multistage pump designed by the impeller head maximum approach.

Development of Agent Module of Integrated Design System for Centrifugal Pump Design Optimization (원심펌프 최적설계를 위한 통할설계 시스템의 Agent 모듈 개발)

  • Choi, Bum-Seog;Kim, Myung-Bae;Lee, Kong-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.491-496
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    • 2005
  • A pump design system was constructed by several integrating in-house programs and commercial softwares to design and evaluate centrifugal pumps. An agent-based prototype framework has been developed for collaborative design and optimization of a centrifugal pump. This paper introduces the feasible technology needed to construct a pump design system based on software agents. The integrated design system, developed in the present study, was used in designing a centrifugal pump and modifying its impeller shape by using optimization processes to increase the pump performance.

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Optimal Design of a Gear Pump for Yarning (방사용 기어펌프 최적설계)

  • 천길정
    • Tribology and Lubricants
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    • v.18 no.4
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    • pp.279-284
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    • 2002
  • Optimal design program for an external gear pump for yarning has been developed. Optimization is accomplished using ADS program. Pump design parameters can be determined automatically for maximum gear efficiency with constraints considering shaft, bearing, gear and pump. Comparing the design parameters obtained by the program with those of the sample, it was verified that the program could be used as a design tool if it is modified a little.

Optimal Design of a Gear Pump for Yarning (방사용 기어펌프 최적설계)

  • Cheon, Gill-Jeong;Youn, In-Seong
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.457-463
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    • 2001
  • Optimal design program for an external gear pump for yarning has been developed. Optimization is accomplished using ADS program. Pump design parameters can be determined automatically for maximum gear efficiency with constraints considering shaft, bearing, gear and pump. Comparing the design parameters obtained by the program with those of the sample, it was verified that the program could be used as a design tool if it is modified a little.

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Hydraulic design of fuel pump in turbo-pump system and performance evaluation using CFD (터보펌프용 연료펌프의 설계와 CFD를 이용한 성능 평가)

  • Lee, Kyoung-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.408-416
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    • 2002
  • Hydraulic performance of the pump with an inducer was predicted by 3-D Navier-stokes calculation. The evaluated pump was the single-stage centrifugal pump with a separated inducer to pressurize fuel (LCH4) in Turbo-pump system with a specific speed (Ns) of approximately 0.3[rad/s, m3/s, J/kg] and a suction specific speed(s) of 15[rad/s, m3/s, J/kg]. That conventional pump was designed with the combination of 1-D theory and empirical correlation. In this study, preliminary design to select key parameters such as inlet flow coefficient was reviewed by investigating sets of the known design methods to achieve appropriate suction performance, and the performance of newly designed inducer and impeller was compared with the old one, using CFD method. The numerical results showed that the hydraulic efficiency of the new pump was predicted $5.5\%$ higher than that of the conventional one, through design parameter re-selection, configuration improvement and blade loading control

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Numerical Analysis of Fluid Flow in a Fuel Pump for a Turbopump System (터보펌프용 연료펌프의 내부 유동 해석)

  • Choi, B. S.;Yoon, E. S.;Park, M. R.
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.258-263
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    • 2001
  • A fuel pump for a turbopump system has been designed under an international co-work program. The liquid methane fuel pump has an inducer, in front of centrifugal impeller blades, to improve cavitation performance. The three dimensional viscous flow in the fuel pump was investigated through numerical computation. An arrangement of the inducer and impeller has yielded a strong interaction between inducer and impeller blades. The performance of the pump was evaluated from the calculated results. A parametric study was performed for various design variables, and it could oner a database for design parameters to design a fuel pump. A modified design of a fuel pump was proposed by KIMM to improve pump performance.

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Discharge Flow Characteristics of A Rotating-Cam and Fixed-Cylinder Type Radial Piston Pump (회전 캠 및 고정 실린더식 레이디얼 피스톤 펌프의 송출 유량 특성)

  • Lee, I.Y.;Choi, S.R.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.1
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    • pp.10-18
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    • 2011
  • In the beginning of this study, pressure in a cylinder and flow rate from a cylinder of a rotating-cam and fixed-cylinder type radial piston pump are investigated through numerical simulations, so that the simulation results might be utilized as basements for examining physical phenomena occurring in the pump assembly. Then, for supplying basic knowledge on pump design, pressure, flow and leakage characteristics of the pump assembly under the variations of major design parameters are investigated through numerical simulations. At the end, key design parameters influencing upon volumetric efficiency of the pump are listed.