Optimal Design of Tooth Profile for High-Efficiency Gerotor Oil Pump

지로터 오일 펌프의 성능 향상을 위한 치형의 최적 설계

  • 김재훈 (부산대학교 정밀정형 및 금형가공연구소) ;
  • 박준홍 (부산대학교 기계기술연구소) ;
  • 정성윤 (부산대학교 기계기술연구소) ;
  • 손진혁 (부산대학교 창의공학시스템학과) ;
  • 김철 (부산대학교 기계기술연구소)
  • Published : 2005.05.01

Abstract

A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications, which are highly accepted by designers. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. However, related industries do not have necessary technology to design and optimize the pump and paid royalties of rotor profile on an advanced country. Also, gerotor pumps with unsettled design parameters have not been sufficiently analyzed from a theoretical view of design. Therefore, it is still very difficult for the pump designer and manufacturer to decide the specifications for the required gerotor pump by users. In this study, the design optimization has been carried out to determine the design parameters that maximize the specific flow rate and minimize the flow rate irregularity. Theoretical analyses and optimal design of the gerotor oil pump have been performed by mathematical base, numerical method and knowledge of kinematics. An automated design system of the tooth profile has been developed through Auto LISP language and CAD method considering various design parameters. Finally, an optimally designed model for a general type of a gerotor pump has been generated and experimentally verified for the pump performances.

Keywords

References

  1. Colbourne, J. R., 'Gear Shape and Theoretical Flow Rate in Internal Gear Pumps,' Transactions of the CSME, Vol. 3, No. 4, pp. 215-223, 1975
  2. Saegusa, Y., Urashima, K., Sugimoto, M., Onoda, M. and Koiso, T., 'Development of Oil-Pump Rotors with a Trochoidal Tooth Shape,' SAE Paper No. 840454
  3. Tsay, C. B. and Yu, C. Y., 'Mathematical Model for the Profile of Gerotor Pumps,' J. CSME, Vol. 10, No.1, pp. 41-47, 1989
  4. Yu, C. Y. and Tsay, C. B., 'The Mathematical Model of Gerotor Pump Applicable to Its Characteristic Study,' J. CSME, Vol. 11, No.4, pp. 385-391, 1990
  5. Mimmi, G. and Pennacchi, P., 'Internal Lobe Pump Design,' Transactioins of the CSME, Vol. 21, No. 2, pp. 109-121, 1997
  6. Beard, J. E., Hall, A. S. and Soedel, W., 'Comparison of Hypotrochoidal and Epitrochoidal Gerotors,' ASME Journal of Mechanical Design, Vol. 113, pp. 133-141, 1991 https://doi.org/10.1115/1.2912761
  7. Hartenberg, R. S. and Denavit, J., 'Kinematic Synthesis of Linkage,' McGraw-Hill, New York, 1964
  8. Dudley, D. W., 'Handbook of Practical Gear Design,' McGraw-Hill, New York, 1984
  9. Shim, J. Y., Kwak, J. S. and Song, J. B., 'Development of an Optimal Design Program for the Helical Gear on Vehicle Transmission,' Journal of the KSPE, Vol. 17, No. 11, pp. 88-93, 2000