• Title/Summary/Keyword: Pump Torque Efficiency

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A Study on Torque Efficiency Test Method of Tandem Pump (탠덤 펌프의 토크효율 시험방법에 관한 연구)

  • 유진산;함영복;김성동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.282-285
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    • 1997
  • The torque efficiency of oil hydraulic pump is an important factor for it's performance characteristics. A study on the performance test method of oil hydraulic pump is based on test standard, but there is to be desired an study for double or tandem type oil hydraulic piston pump. So in this study present a test method on the tandem pump for torque efficiency and analysis method of the results.

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A High Performance Pressure Control of SR Type Hydraulic Pump System using Direct Instantaneous Torque Control Method (직접순시토크 제어에 의한 SR구동형 유압 펌프시스템의 고성능 압력제어)

  • Ahn, Jin-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.10
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    • pp.1751-1756
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    • 2007
  • This paper presents a high performance pressure control scheme for SR(Switched Reluctance) type hydraulic oil pump using DITC(Direct Instantaneous Torque Control). SR drive has a good feature for pump applications due to a high efficiency, high speed and high torque characteristics. But, SR drive has high torque ripple in commutation region. So, the pump pressure variation is high in the region. In order to reduce the pressure variation, DITC combined with pressure control scheme is presented in this paper. A simple PI controller with flow and pressure limit, generates a reference torque to keep the constant actual pump pressure. The direct torque controller of SR drive generates inverter switching signals according to a control rule and a torque estimator. Computer simulation and experiemtal results show the validation of the proposed control scheme.

Development of a New Tooth Profile Designed for High Efficiency P/M Internal Gear Pump Rotors

  • Inui, Naoki;Ogata, Daisuke;Sasaki, Harumistu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.940-941
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    • 2006
  • We developed a new tooth profile designed for P/M internal gear pump rotors. The theoretical discharge volume of the new tooth profile internal gear rotors is more than 10% higher than that of the same size conventional rotors. Our new profile rotors can achieve a decrease in torque, and fuel-efficiency will also be improved.

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An Experimental Study on the Efficiency of the Water Hydraulic Piston Pump System driven by an Electric Inverter (전기 인버터 구동 수압 피스톤 펌프 시스템의 효율 성능에 관한 실험적 연구)

  • Ham, Y.B.;Park, J.H.;Kim, S.D.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.4
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    • pp.1-7
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    • 2006
  • A water hydraulic pump is likely to have serious problems of high leakage, friction and low energy efficiency. A water hydraulic pump has commonly a fixed displacement type and its outlet flow is adjusted by controlling rotation speed of the pump, which can be implemented by using an electric inverter. This study aims to investigate energy efficiency of the water hydraulic pump system which is driven by an electric inverter. The study is based on the experimental results. The pump which is used in the study shows relatively good efficiency and low leakage, low friction as well. The reasons for the good performance of pump is also investigated.

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Numerical Simulation in the IC Engine Lubricating Gerotor Oil Pump (엔진 윤활용 제로터 오일펌프 유동해석)

  • Jo Sok-Hyun;Park Jae-In;Nam Kyung-Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.10 s.253
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    • pp.1019-1025
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    • 2006
  • Numerical simulations were conducted on the gerotor type oil pump. Three oil pump models having different port and groove shape were considered. Firstly, two original models (baseline & variant.1 model) were simulated in order to validate the accuracy of the simulation results and to better understand the flow characteristics in the pump. It was found that the cavitation phenomenon as well as the teeth tip leakage is most important parameter on the pump performance. Based on the simulation results of the original models, final model (variant.2 model) which has improved port shape and pressure relief valve is suggested to enhance pump performance and to reduce driving torque. The volumetric efficiency and the hydraulic torque of the Variant.2 model is improved 4% and reduced 6.1% each at 2000RPM in experiment.

Pressure Control of Hydraulic Pump using SR Drive with Pressure Predict and Direct Torque Control Method (압력예측기법과 직접순시토크제어기법을 통한 유압펌프용 SRM의 압력제어구동)

  • Lee, Dong-Hee;Seok, Seung-Hun;Liang, Jianing;Ahn, Jin-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.13 no.3
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    • pp.171-178
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    • 2008
  • Pressure control of hydraulic pump using SRM with pressure predictor and direct torque control method is presented in this paper. Nowadays, high efficiency and high performance motor drive is much interested in hydraulic pump system. But the hydraulic pump system has an inherent defect that its dynamic behavior causes by interaction between the sensor and hydraulic load. It will make low performance of whole system, even unstable and oscillatory. Proposed system integrates pressure predictor and direct instantaneous torque control (DITC). The pressure predictor includes Smith predictor, which is easy to improve unstable or long oscillation in traditional negative feedback control and popular PID control architectures. And DITC method can reduce inherent torque ripple of SRM, and develop smooth torque to load, which can increase stability and improve the torque response of SR drive. So high dynamic performance and stabilization can achieved proposed hydraulic system. At last, the proposed hydraulic system is verified by simulation and experimental results.

Development of a Hydraulic Power Package Enclosed with an Electric Motor (모터 일체형 유압 파워 패키지의 개발)

  • Park, Y.H.;Lee, C.D.;Lee, J.K.
    • Journal of Power System Engineering
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    • v.4 no.3
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    • pp.55-61
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    • 2000
  • In this study, a new design of an one-body type of an unbalanced-fixed- displacement type vane pump combined with an induction type electric motor was suggested. By the application of the new design scheme, it was possible to reduce the number of parts of the pump system and to cut down the volume of power package than that of already-used products. The case in this study enabled efficient heat transfer and electricity insulation of hydraulic fluid. Thus oil moves through the inside of the package for cooling and returns to the reservoir. Because of this design, it was difficult to measure the shaft-input torque. Therefore the package overall efficiency in the paper was evaluated with a ratio of hydraulic power and electric power.

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Shape Optimization of Impeller Blades for Bidirectional Axial Flow Pump (양방향 축류펌프용 임펠러 블레이드의 형상최적설계)

  • Baek, Seok Heum;Jung, Won Hyuk;Kang, Sangmo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.12
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    • pp.1141-1150
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    • 2012
  • This paper describes the shape optimization of impeller blades for an anti-heeling bidirectional axial flow pump used in ships. In general, a bidirectional axial pump has efficiency much lower than that of a classical unidirectional pump because of the symmetry of the blade type. In this study, by focusing on a pump impeller, the shape of the blades is redesigned to develop a bidirectional axial pump with higher efficiency. The commercial code employed in this simulation is CFX v.13. The CFD result of the pump torque, head, and hydraulic efficiency was compared. The orthogonal array (OA) and analysis of variance (ANOVA) techniques and surrogate-model-based optimization using orthogonal polynomials are employed to determine the main effects and their optimal design variables. According to the optimal design, we confirm an effective design variable for impeller blades and explain the optimal solution as well as the usefulness of satisfying the constraints of the pump torque and head.

A Study on the Performance Prediction of Automotive Water Pump with Double Discharge Single Suction (자동차용 양토출 단흡입 워터펌프의 성능 예측에 관한 연구)

  • 허형석;박경석;이기수;원종필
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.27-36
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    • 2004
  • A Numerical analysis has been used to predict the performance in the automotive water pump with double discharge single suction. The influence of parameters such as coolant flow rate, rotational speed, ratio of blade height and clearance has been investigated. Also, the prediction of hydraulic performances such as static pressure rise, shaft power, hydraulic power and pump efficiency is carried out on the water pump including an impeller and a volute casing. A full size water pump test bench has been developed to validate the CFD flow model. Discharge flow rate, suction pressure, discharge pressure, rotational speed and torque measurements are provided. Coolant temperature is 8$0^{\circ}C$, water tank pressure is 1 kgf/$\textrm{cm}^2$ and flow rates vary.

Performance Analysis of Orbiter Vacuum Pump (오비터 진공펌프 성능해석)

  • Shim, Jae-Hwi;Kim, Hyun-Jin
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.287-290
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    • 2006
  • Orbiter mechanism has been applied to vacuum pump design for small oxygen generator where low vacuum of about 200mmHg is required. Performance of the designed vacuum pump has been numerically investigated: calculated volumetric and adiabatic efficiencies were 69.7% and 83.9%, respectively for leakage clearance of $10{\mu}m$. Total efficiency of the orbiter vacuum pump was 77.5%. At the shaft speed of 1700 rpm suction displacement volume of 6.3cc provided discharge flow at the rate of 2.3 liter/min with power consumption of 10.1Watt. Torque variation of the orbiter pump was only about 20% of that of diaphragm pump.

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