• Title/Summary/Keyword: Pulverizer

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Improvement of Maldistributed Air Velocity in the Vane Wheel of a Bowl Type Pulverizer (바울형 미분기 베인휠에서의 유속 불균일 개선에 관한 연구)

  • Park, Deok-Bae;Hur, Jin-Huek;Moon, Seung-Jae
    • Plant Journal
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    • v.6 no.2
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    • pp.62-69
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    • 2010
  • The stability of coal pulverizer in the 800 MW coal-fired plants is vital to maintain their performance. Thus, this study analyzed the uneven abrasion of the deflector and coal spillage due to the air velocity maldistribution in the vane wheel of a bowl-type pulverizer as it is a possible cause for problems of facility using pulverized coal. In addition, air flow in the underbowl of a bowl-type pulverizer was studied to check air velocity maldistribution in the vane wheel using numerical method. In an attempt to correct the maldistribution of air velocity, air flow of the modified duct vane was studied as enlarging the length of the duct vanes installed at the air inlet duct of the pulverizer and increasing the angle of inclination. It was found that modified duct vane make the velocity distribution at the vane wheel uniform. formed by the duct vanes installed at the air inlet duct of the pulverizer and swirling flow is the major factor in making the velocity distribution of vane wheel exit uniform. This can prevent the uneven abrasion of the deflector, which is one of the components inside the pulverizer and coal spillage.

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An experimental study for the coal particle separator in the pulverizer model with dynamic classifier (Dynamic classifier가 장착된 미분기 모델에서의 석탄 입자 분리 실험)

  • Lee, Gun-Myung;Kim, Hyuk-Je;Kim, Hyeuk-Pill;Kim, Sang-Hyeun;Ha, Jong-Kang
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.688-692
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    • 2001
  • Three-dimensional experimental analyses were conducted in the pulverizer simplified isothermal model. The experimental model was constructed on a 1/3.5 scale of 500MW pulverized coal boiler. The purpose of this study is to investigate the characteristics of coal particle separator and the pressure loss in the pulverizer models with dynamic classifier. Without regards a shape of separator top, the results showed that the increase of dynamic classifier rpm was induced in finer coal particle. But the capacity of total mass per minute was reduced. Also, the increase of dynamic classifier rpm had no effect on total pressure loss, but an increase of inlet velocity was induced that the rise of total pressure loss in the pulverizer models with dynamic classifier.

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A Study on the Boiler Efficiency through the puliverizer classifier improvement of New Fossil Power Plant (화력발전소의 미분기 미분도 조정장치 개조을 통한 보일러 효율의 평가에 관한 연구)

  • Kweon, Y.S.;Suh, J.S.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.721-725
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    • 2001
  • The main reason for applying pulverizer classifier-rotary type in fossil power plant is boiler high efficiency and energy saving movement in the government. This study intends to analyze the boiler efficiency through the pulverizer classifier-rotary type improvement in thermal power plant and makes its comparison to that of the used fixed type.

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Analysis of Voltage Drop and Thermal Characteristics for Poor Connections at Electrical Connector of Circuit Breaker of Small Size Pulverizer below 5.5kW (5.5kW이하의 소형분쇄기 차단기 접속부의 접촉불량에 의한 전압강하 및 열적 특성 분석)

  • Kim, Sang Chul
    • Journal of the Korean Society of Safety
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    • v.30 no.3
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    • pp.26-31
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    • 2015
  • This paper describes the characteristics of voltage drop and thermal for poor connection on electrical connector of circuit breaker in control box of small size pulverizer. In order monitor, we did the changes of RMS in voltage and temperature value with video and made normal state over $2.5N{\cdot}m$ and poor connections state below $0.2N{\cdot}m$ by screw gage. In case of voltage signal, the voltage drop was increased when the current was increased due to poor connections. In case of temperature signal, the temperature difference indicates ten times at 5A and fourteen times at 15A in the normal state. According to increase thermal energy, the insulation of electrical wiring and connector of circuit breaker can be carbonized. The results of this study will be useful to the development of preventive devices and system for electric fire by poor connection at small size pulverizer.

The effect of design parameters on the pulverized coal separator efficiency (미분탄 분리장치의 성능에 영향을 미치는 설계인자)

  • Lee, Gun-Myung;Ha, Jong-Kwang;Ahn, Sang-Taek;Lee, Ik-Hyung
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.385-389
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    • 2003
  • Three-dimensional experimental analysis was conducted in the pulverizer simplified isothermal model. The experiment model was constructed on a 1/3.5 scale of 500MW pulverizer. The purpose of this study is to investigate the effect of design parameters on the pulverized coal separator efficiency. Where used pulverized coal separator design parameters are guide vane angle, static classifier angle, dynamic classifier rpm. Taguchi method was used to find the effective design parameters related to pulverized coal separator efficiency. The results of the experiment showed that guide vane angle and dynamic classifier rpm were the design key parameters. In addition to the total number of experiment cases were reduced by Taguchi method.

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Finite Element Analysis for the Behavior of the Casing of a Pulverizer Mill Planetary Gear Reducer (석탄 분쇄기용 유성감속기 케이싱의 거동에 관한 유한요소해석)

  • Seo, Ji-Hwan;Kim, Seon-Jin;Jung, Min-Hwa;Kim, Byung-Tak
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.34-39
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    • 2014
  • In this study, the structural analysis and the modal analysis are conducted to investigate the stress level, the deformation characteristics and the natural modes of the casing of a planetary gear reducer for a 800kW grade pulverizer mill. The casing is subjected to the load, 2800 kN, from the lump coals in the pulverizing process. Because of the symmetry, the half portion of the reducer casing is modeled for the stress analysis. But the full model is used to find out the eigenvalues and natural modes for the modal analysis. The contact conditions are applied between the thrust pad bearing and the adjacent contacting parts. The results shows that the casing structure has the sufficient strength and stiffness to support the load under consideration. ANSYS version 15 is employed to perform the numerical study.

Effect of Dietary Intake of Ultra-fine or Nano-Scale Pulverized Cornstarch on the Growing Performance and Gut Function in Rats (Nano-Scale Pulverizer (NSP)와 Ultra-Fine Pulverizer (UFP)로 물리적 변성된 옥수수전분 섭취가 흰쥐의 성장능력 및 장기능에 미치는 영향)

  • Lee, Hye-Sung;Ju, Da-Nim;Kim, Bo-Ram;Kim, Sun-Hee;Han, Myung-Ryun;Kim, Myung-Hwan;Chang, Moon-Jeong
    • Journal of Nutrition and Health
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    • v.42 no.8
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    • pp.740-749
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    • 2009
  • The objectives of this study was to determine whether a new physically modified cornstarch by ultra-fine- or nanoscale pulverizer to reduce particle size offers better bioactive function than native cornstarch in weanling Sprague-Dawley rats. Male weaning Sprague-Dawley rats were fed diets containing native cornstarch (NAC), ultra fine pulverized cornstarch (UFC) or nano-scale pulverized cornstarch (NSC) for 4 weeks. In vitro rate of starch hydrolysis, growth performance, organ weight, intestine length intestinal proliferation and the fermentation by Bifidobacterium of rat cecum were evaluated. The diet with reduced particle size (UFC or NSC) significantly increased body weight gain and organ weight. Feed efficiency was increased in NSC fed rats and was not affected in UFC fed rats. Intestinal proliferation was decreased in NSC group. Reduction of particle size also increased cecal short chain fatty acid concentration and the growth and acidifying activity of Bifidobacterium. It is concluded that a reduction of particle size of starch granules by physically modification may increase growing performance and gut function.

Pulverizer Development for multiple cracking of polymer materials (고분자재료의 다중파쇄 분쇄기 개발)

  • Jung H.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1668-1671
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    • 2005
  • Vulcanized natural rubber was pulverized using a single screw extruder in a non-cryogenic Solid Shear Extrusion process where rubber granulates were subjected to high compressive and shear stresses. The producted particles had diameters ranging from 40 to 1200$\{mu}m$. A principle used in this paper was developed in Russia. The development method for producing a polymeric material powder consists in compressing said material by shearing the material during a pressure increase and cooling. Consecutive breakdown is carried out by shearing the material during the pressure decrease and cooling.

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Modeling and Parameter Identification of Pulverizer Mass Flow (미분기 질량흐름에 대한 모델링 및 파라미터 식별)

  • Li, Xinlan;Shin, Yong-Hwan;Jang, Eun-Seong;Lee, Soon-Young;Shin, Hwi-Beom
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1694_1695
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    • 2009
  • In this paper, the coal mass flow of the pulverizer used in the coal-fired power plants is modeled in view of the controller design rather than the educational simulator. The coal mass flow is modeled by reinvestigating the mass balance models physically. To identify the model parameters, the Matlab Simulation Tool is used with the data gained from a plant database. It can be seen that the simulated model outputs are well matched with the measured ones.

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Failure prediction of a motor-driven gearbox in a pulverizer under external noise and disturbance

  • Park, Jungho;Jeon, Byungjoo;Park, Jongmin;Cui, Jinshi;Kim, Myungyon;Youn, Byeng D.
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.185-192
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    • 2018
  • Participants in the Asia Pacific Conference of the Prognostics and Health Management Society 2017 (PHMAP 2017) Data Challenge were given measured vibration signals from motor-driven gearboxes used in pulverizers. Using this information, participants were requested to predict failure dates and the faulty components. The measured signals were affected by significant noise and disturbance, as the pulverizers in the provided data worked under actual operating conditions. This paper thus presents a fault prediction method for a motor-driven gearbox in a pulverizer system that can perform under external noise and disturbance conditions. First, two fault features, an RMS value in the higher frequency zones (HRMS) and an amplitude of a period for high-speed shaft in the quefrency domain ($QA_{HSS}$), were extracted based on frequency analysis using the higher and lower sampling rate data. The two features were then applied to each pulverizer based on results of frequency responses to impact loadings. Then, a regression analysis was used to predict the failure date using the two extracted features. A weighted regression analysis was used to compensate for the imbalance of the features in the given period. In addition, the faulty components in the motor-driven gearboxes were predicted based on the modulated frequency components. The score predicted by the proposed approach was ranked first in the PHMAP 2017 Data Challenge.