• 제목/요약/키워드: Pull-Out Failure Mode

검색결과 34건 처리시간 0.031초

기계적 프레스 접합의 최적접합조건에 관한 연구 (A Study on the Optimum Joining Condition in a Mechanical Press Joint)

  • 이용복;김태윤;정진성;최지훈
    • 대한기계학회논문집A
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    • 제24권3호
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    • pp.752-760
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    • 2000
  • Mechanical press joining has been used in sheet metal joining processes because of its simple process and possibility of joining dissimilar metals, such as steel and aluminum. The strength of mechanical press joining varies with joining conditions. The optimum joining conditions considering tensile-shear and peel-tension strength have to be established to assure the reliability in the joining strength. Therefore, optimization of joining conditions has been investigated for improving joining strength of sheet metal. It is possible to obtain optimum strength from improvement on the joining strength of peel-tension mechanical press joint under multiaxial stress states.

기계적 프레스 접합법을 이용한 A1-5052 인장-전단 시험편의 강도 평가에 관한 실험적 연구 (An Experimental Study on the Strength Evaluation of A1-5052 Tensile-Shear Specimens Using a Mechanical Press Joining Method)

  • 임두환;이병우;류현호;김호경
    • 한국공작기계학회논문집
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    • 제12권1호
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    • pp.58-64
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    • 2003
  • A mechanical press joining was investigated in ender for joining A1-5052 sheets for automobile body weight reduction. Static tensile and fatigue tests were conducted using tensile-shear specimens for evaluation of fatigue strength of the joint. During Tox joining process for A1-5052 plates, using the current sheet thickness and punch diameter, the optimal applied punching force was found to be 32 kN under the current joining condition. For the static tensile-shear experiment results, the fracture mode is classified into interface fracture mode, in which the neck area fractured due to influence of neck thickness, and pull-out fracture mode due to influence of plastic deformation of the joining area. And, during fatigue tests for the A1-5052 tensile shear specimens, interface failure mode occurred in the region of low cycle. The fatigue endurance limit approached to 6 percents of the maximum applied load, considering fatigue lifetime of $2.5\times10^6$ cycles.

기계적 정착된 철근의 인발거동에 대한 비선형 유한요소 해석 (Nonlinear finite element analysis on the pullout behavior of the mechanical anchorage of reinforcement in concrete)

  • 천성철;이성호;오보환;박형철;나환선;김상구
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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    • pp.132-135
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    • 2003
  • Mechanical anchorage can substitute a standard hook. To enhance the workability and economical benefit of mechanical anchorage, the size of anchor plate should be optimized. In this paper, the pull-out behaviors such as strength, failure mode, and crack patterns of mechanically anchored reinforcement in concrete are investigated using nonlinear finite element analysis. The nonlinear finite element analysis results are consistent with the experimental results. These results show that the optimal anchor plates can be designed using the nonlinear finite element analysis.

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Head 플레이트 상세에 따른 Headed Bars의 인발거동에 관한 연구 (Pull-out Behaviors of Headed Bars with Different Details of Head Plates)

  • 박현규;윤영수;류영섭;이만섭
    • 한국방재학회 논문집
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    • 제2권2호
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    • pp.95-104
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    • 2002
  • 이 논문은 콘크리트 콘 파괴에 의해 지배될 때의 인장력의 예측과 Headed bar의 인발 파괴 양상을 보여준다. 1개의 다른 플레이트 형상과 세가지의 서로 다른 용접 방법에 따라 시험이 이루어졌다. 시험의 변수는 Headed plate에 연결된 철근의 직경(16mm, 19mm, 22mm), 형상(원형, 직사각형, 정사각형)과 head plate의 차원(면적, 두께), 철근과 head plate와의 연결을 위한 용접 방법(일반용접, 마찰용접)이다. Headed bar는 ASTM 970-98에 기초한 모양과 두께를 가진 다른 단면적으로 제조되었으며 콘크리트의 부착 길이는 CSA 23.3-94에 의거하여 산정되었다. 정적 인장하중이 적용되었으며 시험 인발 성능은 ACI-349와 CCD 방법과 같은 현재의 설계방법에 의해 산출된 값과 비교하였다. 실험결과와 기존식을 비교하면 Headed bar가 앵커와 달리 넓은 플레이트 면적과 이형철근으로 인해 기준식에 비해 높은 강도와 큰 파괴 반경을 나타내었다.

음향방출을 이용한 일방향 탄소섬유강화 플라스틱의 손상평가에 관한 연구 (A Study on the Damage Estimation of Uni-directionally Oriented Carbon Fiber Reinforced Plastics using Acoustic Emission)

  • 이장규;박성완;김봉각;우창기
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.30-36
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    • 2005
  • This study is to investigate a damage estimation of single edge notched tensile specimens as a function of acoustic emission(AE) according to the uni-directionally oriented carbon fiber/epoxy composites, CFRP In fiber reinforced composite materials, AE signals due to several types of failure mechanisms are typically observed. These are due to fiber breakage, fiber pull-out matrix cracking, delamination, and splitting or fiber bundle breaking. And these are usually discriminated on the basis of amplitude distribution, event counts, and energy related parameters. In this case, AE signals were analyzed and classified 3 regions by AE event counts, energy and amplitude for corresponding applied load. Bath-tub curve shows 3 distinct periods during the lifetime of a single-edge-notch(SEN) specimen. The characterization of AE generated from CFRP during SEN tensile test is becoming an useful tool f3r the prediction of damage failure or/and failure mode analysis.

노출형 철골기둥-베이스 플레이트 접합부의 내력평가를 위한 수치적 연구 (The Numerical Study on Capacity Evaluation of Exposed Steel Column-Base Plate Connection)

  • 이광호;유영찬;최기선;구혜진;유미나
    • 한국구조물진단유지관리공학회 논문집
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    • 제20권5호
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    • pp.26-34
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    • 2016
  • 철골기둥-베이스 플레이트 접합부의 파괴유형은 베이스 플레이트 압축면과 인장면의 휨파괴, 앵커볼트의 인장파괴, 뽑힘, 전단파괴, 그리고 콘크리트 기초파괴 및 철골기둥의 소성힌지발생에 따른 파괴이다. 본 연구에서는 핀접합 또는 강접합으로 가정하여 설계되는 노출형 철골기둥-베이스 플레이트 접합부가 받을 수 있는 모멘트의 크기를 구하기 위하여, 한계상태 함수를 이용하여 철골기둥-베이스 플레이트 접합부의 휨성능 및 파괴유형을 예측하고 실험결과와 비교하였다. 한계상태함수를 이용하여 노출형 철골기둥-베이스 플레이트 접합부의 휨성능을 비교적 정확히 예측할 수 있는 범위는 축력이 있는 경우, 앵커볼트의 항복 또는 철골기둥의 항복으로 판별되었을 때이며 축력이 없는 경우, 베이스 플레이트의 항복으로 판별된 경우이다. 파괴유형까지 같이 고려할 경우, 축력이 있으며 앵커볼트의 항복으로 판별된 경우에만 한계 상태함수의 사용이 가능하다.

교면 덧씌우기 콘크리트의 인발부착강도(引拔附着强度) 시험법(試驗法) 제안(提案) (Proposal of Concrete Pull Off Bond Strength Measurement Method for Bridge Deck Overlay)

  • 김성환;김동호;김현오;이봉학
    • 산업기술연구
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    • 제23권A호
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    • pp.149-156
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    • 2003
  • The development and maintenance of a sound bond are essential requirements of concrete repair and replacement. The bond property of a overlay to its substrate concrete during the lifetime is one of the most important performance requirements which should be quantified. A standard or a verified bond strength measurement method is required at field for screening, selecting materials and quality control for overlay or repair materials, but no test method has been adopted as a standard. In this study, a concrete pull off bond strength measurement method for field application is proposed and evaluated. This study compares the splitting tensile test, slant shear test, nipple pipe direct tensile test, flexural adhesion test, briquette tensile test, jumbo nail pull-out test and core pull-off test with their test procedures. From these comparison and investigation, core pull-off test is selected as a main topic of this study because of it's suitability for in situ testing, simplicities in field application and clearness at interface boundary condition. Thus, the proposed core pull off test is evaluated to be the most appropriate method for field application in a simple manner. The fracture surface and fracture mode could be easily determined by visual observation of failure surface of the field specimen. The core pull off test was found to be sensitive to surface condition and latex contents at latex modified concrete.

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단일모드 구간해법을 이용한 보강토옹벽 설계의 신뢰성해석 (Reliability Analysis in Designing of Reinforced Soil Structures using Uni-Modal Bounds)

  • 김현기;이성혁;최찬용
    • 한국지반신소재학회논문집
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    • 제9권4호
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    • pp.17-25
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    • 2010
  • 전통적인 보강토옹벽 설계에서의 안정성 검토는 내적 외적 안정으로 구분하여 평가하며, 내적 안정은 보강재의 인발, 파단를 대상으로 하고 외적 안정은 구조체의 침하, 전도, 활동을 대상으로 한다. 최근 지반물성과 해석모델이 갖는 고유 불확실성을 최소화하기 위하여 신뢰성해석이 개발되어져 왔다. 본 연구에서는 내적 외적 안정이라고 정의되는 다양한 파괴모드에 대한 동시 파괴확률의 산정할 수 있도록 체계 신뢰성해석을 제안하였다. 단일구간 모드해법을 적용함에 의해 여러 안정해석에 대한 파괴모드를 통합하여 보강토옹벽 전체 시스템의 안정성을 평가할 수 있도록 하였다. 동시 파괴확률을 이용하면 대상으로 하는 안정해석모델과 파괴형상 및 파괴확률을 복합적으로 고려할 수 있기 때문에 개선된 안전성을 확보할 수 있을 것으로 판단되며, 안정해석모델별로 여러 지표를 이용하여 평가되었던 보강토옹벽의 설계를 대표 지표를 통하여 평가할 수 있다.

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Carbon/Phenolic 내열 복합재료의 기계적 특성 (Mechanical Properties of Carbon/Phenolic Ablative Composites)

  • 김평완;홍순형;김연철;예병한;정발
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.160-163
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    • 1999
  • The mechanical properties and failure behaviour of carbon/phenolic composites were inverstigated by tension and compression. Carbon/phenolic composites were fabricated by infiltration of matrix into 8 harness satin woven fabric of PAN-based carbon fibers. The tensile and compressive tests were performed at 25℃ under air atmosphere and, at 400℃ and 700℃ under N₂ atmosphere. The tensile strengths of carbon/phenolic composites in with-laminar/0° warp direction were about 10 times higher than those in with-laminar/45° warp direction, which was analyzed due to a change of fracture mode from fiber pull-out by shear to tensile fracture of fibers. The fracture of carbon/phenolic composites in with-laminar/45° direction was analyzed due to delamination by buckling. Tensile and compressive strength of carbon/phenolic composites decreased to about 50% at 400℃, and to about 10% at 700℃ compared to that at room temperature. The main reason for the decrease of tensile or compressive strength with increasing temperature was analyzed due to a reduction of bond strength between fibers and matrix resulting from thermal degradation of phenolic resin.

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핫스탬핑강의 너트 프로젝션 용접시 너트 재질이 용접부 파단모드 변화에 미치는 영향 (Effect of Chemical Composition of Nut Material on the Fracture Behavior in Nut Projection Welding of Hot-Stamped Steel Sheet)

  • 임성상;김영태;천은준;남기성;박영환;김재완;이선영;최일동;박영도
    • Journal of Welding and Joining
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    • 제34권2호
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    • pp.1-10
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    • 2016
  • The use of materials for modern lightweight auto-bodies is becoming more complex than hitherto assemblies. The high strength materials nowadays frequently used for more specific fields such as the front and rear sub frames, seat belts and seats are mounted to the assembled body structure using bolt joints. It is desirable to use nuts attached to the assembled sheets by projection welding to decrease the number of loose parts which improves the quality. In this study, nut projection welding was carried out between a nut of both boron steel and carbon steel and ultra-high strength hot-stamped steel sheets. Then, the joints were characterized by optical and scanning electron microscope. The mechanical properties of the joints were evaluated by microhardness measurements and pullout tests. An indigenously designed sample fixture set-up was used for the pull-out tests to induce a tensile load in the weld. The fractography analysis revealed the dominant interfacial fracture between boron steel nut weld which is related to the shrinkage cavity and small size fusion zone. A non-interfacial fracture was observed in carbon steel nut weld, the lower hardness of HAZ caused the initiation of failure and allowed the pull-out failure which have higher in tensile strengths and superior weldability. Hence, the fracture load and failure mode characteristics can be considered as an indication of the weldability of materials in nut projection welding.