• Title/Summary/Keyword: Pull-Out

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Effects of Interface Boundary Strength on Wear and Wear Transition during Sliding in Silicon Carbide Ceramics (탄화규소계 세라믹스에서 미끄럼시의 마모 및 마모천이에 미치는 계면강도의 영향)

  • Kim, Dong-Jin;Park, Seong-Khil;Ryu, Hyun;Um, Chang-Do;Cho, Seong-Jai;Kim, Seock-Sam
    • Tribology and Lubricants
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    • v.11 no.4
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    • pp.21-27
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    • 1995
  • The effects of interface boundary strength on wear and wear transition during sliding have been investigated in silicon carbide ceramics. Three different microstructures, i.e., solid state sintered silicon carbide, liquid phase sintered silicon carbide and liquid phase sintered silicon carbide composite reinforced with TiB$_{2}$ particulates, were designed by hot pressing. Examinations of crack patterns and fracture modes indicated that interface boundaries were relatively strong between silicon carbide grains in the solid state sintered silicon carbide, intermediate in the liquid phase sintered silicon carbide and weak between silicon carbide grains and TiB$_{2}$ particles in the composite. Wear data and examinations of worn surfaces revealed that the wear behavior of these silicon carbide ceramics could be significantly affected by the interface strength. In the solid state sintered silicon carbide, the wear occurred by a grooving process. In the liquid phase sintered silicon carbide and composite, on the other hand, an abrupt transition in wear mechanism from initial grooving to grain pull-out process occurred during the test. The transition occurred significantly earlier in the composite than in the carbide.

Structural Change and Employment in Manufacturing Sector -Polarization by Firm Size- (제조업 고용구조변화의 특징 분석)

  • 고상원
    • Journal of Technology Innovation
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    • v.7 no.1
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    • pp.14-35
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    • 1999
  • This paper presents the relationship between the pace of structural change and the magnitude of employment growth in the manufacturing sector in OECD countries. To measure the pace of structural change, the compositional change index in value-added in manufacturing sector is introduced. For mid to long-term there seems to be a positive relationship between the pace of structural change and the magnitude of employment growth. In those countries with higher value of the compositional index, the employment growth in manufacturing sector was generally higher. To analyse the characteristics of structural change in manufacturing sector, this paper classifies manufacturing industries into groups: one based on technology, one on orientation, one on wages and one on skills. The international comparison of manufacturing sector's employment patterns based on above four classifications are presented. International comparison suggests that Korean manufacturing sector move into jobs with more skills and knowledge The structural change of SMEs and large firms are compared based on above four classification methods. It is shown that SMEs' employment in low value sectors, that is low-technology, labor-intensive, tow-wage, and unskilled sectors, have risen faster than SMEs' employment in high-technology, science-based, high-wage and skilled sectors. Large firms' employment have been mainly increased in high value sectors. However, the employment growth of both large and small firms have been concentrated on production worker-intensively-using sectors, i.e. unskilled sectors. This widened the wage differential of production workers by firm sizes and concurrently led to severe shortage of production workers for SMEs, which has little ability to pay high wage to production workers because they usually belong to low-wage sectors. Korea need to push SMEs forward to high value sectors. The premise of that is, however, to pull large firms out of production worker-intensively-using sectors.

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The properties of pad conditioning according to manufacturing methods of CMP pad conditioner (CMP 패드 컨디셔너의 제조공법에 따른 패드 컨디셔닝 특성)

  • Kang S.K.;Song M.S.;Jee W.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.362-365
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    • 2005
  • Currently Chemical Mechanical Planarization (CMP) has become an essential step in the overall semiconductor wafer fabrication technology. Especially the CMP pad conditioner, one of the diamond tools, is required to have strong diamond retention. Strong cohesion between diamond grits and metal matrix prevents macro scratch on the wafer. If diamond retention is weak, the diamond will be pulled out of metal matrix. The pulled diamond grits are causative of macro scratch on wafer during CMP process. Firstly, some results will be reported of cohesion between diamond grits and metal matrix on the diamond tools prepared by three different manufacturing methods. A measuring instrument with sharp cemented carbide connected with a push-pull gauge was manufactured to measure the cohesion between diamond grits and metal matrix. The retention force of brazed diamond tool was stronger than the others. The retention force was also increased in proportion to the contact area of diamond grits and metal matrix. The brazed diamond tool has a strong chemical combination of the interlayer composed of chrome in metal matrix and carbon which enhance the interfacial cohesion strength between diamond grits and metal matrix. Secondly, we measured real-time data of the coefficient of friction and the pad wear rate by using CMP tester (CETR, CP-4). CMP pad conditioner samples were manufactured by brazed, electro-plated and sintered methods. The coefficient of friction and the pad wear rate were shown differently according to the arranged diamond patterns. Consequently, the coefficient of friction is increased according as the space between diamonds is increased or the concentration of diamonds is decreased. The pad wear rate is increased according as the degree of diamond protrusion is increased.

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Development of Non-Shrink Mortar Grouting Type Splice Sleeve (무수축 모르타르 충진형 슬리브 개발)

  • Lee, Young-Ho;Song, Jae-Joon;Cho, Jae-Young;Kim, Do-Hak
    • Journal of the Korean Society of Hazard Mitigation
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    • v.11 no.2
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    • pp.67-73
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    • 2011
  • This study aims to develop an economical precast hollow concrete column with high constructability which consists of only splice sleeve and general reinforcing bar without using PC tendons in order to reduce the construction period and cost. With this purpose, this study performed the finite element analysis and tension test by using some variables such as length of sleeve, diameter of rebar and curing method for suggesting a grouting type splice sleeve which is a new type joint rebar and developing an optimized splice sleeve. As a result, the analysis on the tension performance of splice sleeve did not show any destruction caused by pull-out in reinforcing bar but it only occurred destruction of tension bar or bolt shear rupture from the mechanical defect of sleeve. Therefore, the experiment showed high performance in tension of the suggested splice sleeve and verified the application of precast hollow concrete column.

Evaluation of Wettability and Interfacial Property of Glass Fiber Reinforced Composite with Different Glass Fiber Conditions via Capillary Effect (Capillary 특성을 활용한 섬유 조건에 따른 유리섬유강화 복합재료의 함침성 및 계면강도 평가)

  • Kim, Jong-Hyun;Kwon, Dong-Jun;Park, Joung-Man
    • Composites Research
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    • v.34 no.5
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    • pp.305-310
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    • 2021
  • Mechanical properties of fiber reinforced composites were affected to fiber volume fractions (FVF) and interfacial property by sizing agent conditions. An optimum interface can relieve stress concentration by transferring the mechanical stress from the matrix resin to the reinforcements effectively, and thus can result in the performance of the composites. The interfacial properties and wettability between the epoxy resin and glass fiber (GF) were evaluated for different sizing agent conditions and FVFs. The surface energies of epoxy resin and different sizing agent treated GFs were calculated using dynamic and static contact angle measurements. The work of adhesion, Wa was calculated by using surface energies of epoxy matrix and GFs. The wettability was evaluated via the GF tow capillary test. The interfacial shear strength (IFSS) was evaluated by microdroplet pull-out test. Finally, the optimized GFRP manufacturing conditions could be obtained by using wettability and interfacial property.

Experimental Evaluation of Shear Strength of Surface Soil Beneath Greenhouse Varying Compaction Rate (비닐하우스 기초 토양의 다짐률 변화에 따른 전단강도 특성)

  • Lim, Seongyoonc;Heo, Giseok;Kwak, Dongyoup
    • Journal of The Korean Society of Agricultural Engineers
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    • v.63 no.6
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    • pp.17-26
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    • 2021
  • Greenhouses have been damaged due to the uplift pressure from strong wind, for which rebar piles are often installed near the greenhouse to resist the pressure. For the effective design of rebar piles, it is necessary to access the shear strength of soil on which the greenhouse is constructed. This study experimentally evaluates the shear strength of the soil beneath the greenhouse. Four soil samples were collected from four agricultural sites, and prepared for testing with 75, 80, 85, and 90% compaction rates. One-dimensional unconfined compression test (UC), consolidated-undrained triaxial test (CU), and resonant column test (RC) were performed for the evaluation of shear strength and shear modulus. Generally, the higher shear strength and modulus were observed with the higher compaction rates. In particular, the UC shear strength increases with the increase of #200 sieve passing rate. Resulting from the CU test, the sample with the most of coarse soil had the highest friction angle, but the variation is small among samples. Resulting from the CU and RC tests, the ratio of maximum shear modulus with the major principle stress at failure was the higher at the finer soil. The ratio was two to three times greater than the ratio from the standard sand. This indicates that the shear strength is lower for the fine soil than the coarse soil at the same shear modulus. The results of this study will be a useful resource for the estimation of the pull-out strength of the rebar pile against the uplift pressure.

Processing and Characterization of Polyamide 610/Carbon Fiber/Carbon Nanotube Composites through In-Situ Interfacial Polymerization (계면중합법을 이용한 폴리아마이드 610/탄소섬유/탄소나노튜브 복합재 제조 및 물성 평가)

  • Cho, Beom-Gon;Hwang, Sang-Ha;Park, Young-Bin
    • Composites Research
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    • v.33 no.6
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    • pp.415-420
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    • 2020
  • The interfacial properties in carbon fiber composites, which control the overall mechanical properties of the composites, are very important. Effective interface enhancement work is conducted on the modification of the carbon fiber surface with carbon nanotubes (CNTs). Nonetheless, most surface modifications methods do have their own drawbacks such as high temperatures with a range of 600~1000℃, which should be implemented for CNT growth on carbon fibers that can cause carbon fiber damages affecting deterioration of composites properties. This study includes the use of in-situ interfacial polymerization of polyamide 610/CNT to fabricate the carbon fiber composites. The process is very fast and continuous and can disperse CNTs with random orientation in the interface resulting in enhanced interfacial properties. Scanning electron microscopy was conducted to investigate the CNT dispersion and composites morphology, and the thermal stability of the composites was analyzed via thermogravimetric analysis. In addition, fiber pull-out tests were used to assess interfacial strength between fiber and matrix.

Enhancement of Cu Wire Bondability by Increasing the Surface Roughness of Capillary (표면 요철이 발달된 캐필러리 적용에 따른 Cu 와이어의 본딩 특성)

  • Lee, Jong-Hyun;Kim, Ju-Hyung;Kang, Hong-Jeon;Kim, Hak-Bum;Moon, Jung-Tak;Riu, Doh-Hyung
    • Korean Journal of Metals and Materials
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    • v.50 no.12
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    • pp.913-920
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    • 2012
  • In spite of some problems in processability and bondability, Au wires in the microelectronics industry are gradually being replaced by copper wires to reduce the cost of raw material. In this article, the effects of surface roughness enhanced capillaries on thermosonic Cu wire bonding were evaluated. The roughness-enhanced zirconia toughened alumina (ZTA) capillaries were fabricated via a thermal grooving technique. As a result, the shear bond strength of first bonds (ball bonds) bonded using the roughness-enhanced capillary was enhanced by 15% as compared with that of normal bonds due to more effective plastic deformation and flow of a Cu ball. In the pull-out test of second bonds (stitch bonds), processed at two limit conditions on combinations of process parameters, the bond strength of bonds formed using the roughness-enhanced capillary also resulted in values higher by 55.5% than that of normal bonds because of the increase in the bonding area, indicating the expansion of a processing window for Cu wire bonding. These results suggest that the adoption of roughness-enhanced capillaries is a promising approach for enhancing processability and bondability in Cu wire bonding.

Hydrophobicity and Adhesion Evaluation of MWCNT/Teflon-polyurethane Topcoat for Aircraft with Different MWCNT Coating Times (탄소나노튜브 코팅횟수에 따른 항공기용 탄소나노튜브/테프론-폴리우레탄 탑코트의 표면소수성 및 부착력 평가)

  • Lee, Jae-Hyuk;Kim, Jong-Hyun;Park, Joung-Man
    • Composites Research
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    • v.35 no.2
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    • pp.80-85
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    • 2022
  • This work presents an experiment study to evaluate the nanoparticle adhesion and surface hydrophobicity characteristics of Teflon-polyurethane top coat depending on the number of multi-wall carbon nanotube (MWCNT) coatings, which is a carbon-based hydrophobic particle. In order to measure the adhesion between the nanoparticles and the top coat, adhesion pull-off test was performed with different MWCNT oxidation times. Static contact angle and roughness measurements were carried out to characterize the surface hydrophobic behavior. Through the roughness evaluation, it was confirmed that the carbon nanotubes were wetted in the Teflon-polyurethane top coat, and the degree carbon nanotube wetting was confirmed through a USB-microscope. As a result, it was found that the larger the degree of wetting, the better the adhesion. From the experimental results, as the hydrophobicity of Teflon-polyurethane increased, the adhesive propertydecreased with the number of coatings. It was possible to improve the adhesive force and determine the number of coatings of carbon nanotubes with optimized hydrophobicity.

Effect of Post Heat Treatment on the Microstructure and Mechanical Properties of BCuP-5 Filler Metal Coating Layers Fabricated by High Velocity Oxygen Fuel Thermal Spray Process on Ag Substrate (고속 화염 용사 공정으로 제조된 BCuP-5 필러 금속 코팅층/Ag 기판 클래드 소재의 후열처리에 따른 미세조직 및 기계적 특성 변화)

  • Park, So-Yeon;Youn, Seong-June;Park, Jae-Sung;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.29 no.4
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    • pp.283-290
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    • 2022
  • A Cu-15Ag-5P filler metal (BCuP-5) is fabricated on a Ag substrate using a high-velocity oxygen fuel (HVOF) thermal spray process, followed by post-heat treatment (300℃ for 1 h and 400℃ for 1 h) of the HVOF coating layers to control its microstructure and mechanical properties. Additionally, the microstructure and mechanical properties are evaluated according to the post-heat treatment conditions. The porosity of the heat-treated coating layers are significantly reduced to less than half those of the as-sprayed coating layer, and the pore shape changes to a spherical shape. The constituent phases of the coating layers are Cu, Ag, and Cu-Ag-Cu3P eutectic, which is identical to the initial powder feedstock. A more uniform microstructure is obtained as the heat-treatment temperature increases. The hardness of the coating layer is 154.6 Hv (as-sprayed), 161.2 Hv (300℃ for 1 h), and 167.0 Hv (400℃ for 1 h), which increases with increasing heat-treatment temperature, and is 2.35 times higher than that of the conventional cast alloy. As a result of the pull-out test, loss or separation of the coating layer rarely occurs in the heat-treated coating layer.