• 제목/요약/키워드: Prototype-Free Production

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A Proposal for Prototype-Free Production Preparation Processes Utilizing 3DCG Animations

  • Shinoda, Shinji;Shimozawa, Kazuhiro;Niwa, Akira;Kawase, Takeshi;Matsumoto, Toshiyuki;Mizumachi, Tadahiro
    • Industrial Engineering and Management Systems
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    • 제8권2호
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    • pp.109-120
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    • 2009
  • As the use of 3DCAD data became widespread in designing products in manufacturing, attempts have been made to shorten lead time and reduce cost of production preparation utilizing 3DCAD data for launching assembly lines. In order to create assembly plans not only efficient but easy for operators to operate ('easy-to-operate'), this study presents approaches, methods, and systems for creating 3DCGAs (3 Dimensional Computer Graphic Animations) which automatically utilize a prototype-free production preparation methodology. Characteristics of this study include that it proposes the methodology for creating assembly operation 3DCGAs automatically, for all the possible assembly operations corresponding each of the possible assembly sequences first. Using the created 3DCGAs, the study next considers assembly methods by evaluating how easy or 'operator friendly' they are in implementing, and devises tools or jigs to be used, and plans efficient assembly line organization. The concept of the methodology was formed by focusing on the value-adding assembly steps at which parts turn into products directly. The study also validates the effectiveness of the presented methodology by employing the methods used in actual production preparation process in businesses, and proves that an efficient assembly line can be organized in a shorter period of time utilizing the developed system and by preparing easy-to-operate and efficient plans in 3DCGAs at the design stage.

Model test method for dynamic responses of bridge towers subjected to waves

  • Chengxun Wei;Songze Yu;Jiang Du;Wenjing Wang
    • Structural Engineering and Mechanics
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    • 제86권6호
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    • pp.705-714
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    • 2023
  • In order to establish a dynamic model test method of bridge pylons subjected to ocean waves, the similarity method of hydroelastic model test for bridge pylons were analyzed systematically, and a model design and production method was proposed. Using this method, a dynamic test model of a bridge pylon was made, and then a free vibration test on the model structure and a dynamic response test of the model structure under wave actions were conducted in a wave flume. The results of the free vibration test show that the primary natural frequencies of the structure by the model test are close to the design frequencies of the prototype structure, indicating that the dynamic characteristics of the bridge pylon are well simulated by the model structure. The results of the dynamic response test show that wave induced base shear forces and motion responses on the model structure are consistent with the numerical results of the prototype structure. The model test results confirm that the proposed model test design method is feasible and applicable. It has application and reference significances for model testing studies of such marine bridge structures.

무소음・무진동을 위한 스크류콘크리트말뚝의 시공법설정에 관한 연구 (A Study on the Determination of Construction Method of Screw Concrete Piles for Noise & Vibration-Free)

  • 최용규;김동철;김성수;남문석
    • 한국지반환경공학회 논문집
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    • 제11권7호
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    • pp.15-24
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    • 2010
  • 말뚝 항타로 인한 소음 진동공해는 건설현장 주변에 피해를 주고 민원을 발생하게 하여 심한 경우에는 공사가 중단되는 사태까지 발생하게 된다. 이를 해결하기 위해 건설 기술자들은 저소음 저진동말뚝공법의 개발을 위해 부단한 노력을 해왔다. 이러한 노력 중의 하나인 무소음 무진동을 위한 스크류콘크리트말뚝공법은 말뚝 본체를 회전 압입시켜 지중에 말뚝을 관입시키는 방법으로 소음과 진동의 발생이 거의 없고 지지력을 극대화 할 수 있는 장점을 가지고 있다. 무소음 무진동을 위한 기성스크류말뚝공법은 국내 외에서 개발되어 있지 않으며 본 연구진에 의해 시제품 제작을 완료하였고 두차례 시험시공을 통하여 시공법을 설정하였다. 본 논문에서는 무소음 무진동을 위한 스크류콘크리트말뚝공법의 특징에 대해 설명하였고 두차례 시험시공 및 이를 통한 시공법 설정에 대하여 설명하였다. 그리고 이러한 시험시공 결과를 토대로 근입깊이와 지반조건에 따라 스크류콘크리트말뚝을 지중에 관입시키는 시공방법에 관한 연구를 수행하였다.

화순 운주사의 문화원형을 활용한 텍스타일 디자인개발 (The Development of Textile Design by Using Prototype of Hwasun Unjusa)

  • 정형호;배수정
    • 패션비즈니스
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    • 제13권2호
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    • pp.100-114
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    • 2009
  • In Honam province, the cultural prototype are largely unknown to the people, also the research on this subject are scarce, the artistic excellence, somewhat under evaluated, both in our country and internationally. It is imperative that we develop the modern design using this prototype. thereby apply it to many areas of cultural products. We should extend the dimension not only to the local festival but also to the mass production resulting in the commercial gains. The Unjusa Buddha festival for promoting the public relation would be greatly benefited by using the concept of the temple, the local prototype, by which we expect to create a ingenious textile design pattern, coinciding with the main purpose of this study. The ancient material around Unjusa come to be the subject of our textile design by way of selecting the most remarkable ones of heritage among the materials of Unjusa. In the long run, the harmonious contrast of both traditional and modern image were sought in this study. Designed patterns were edited using Adobe Photoshop CS3, a multi-purpose graphic program and were simulated in the towel for visual presentation. The design is of two kinds, the one is of the free style using combinations of reclining Buddha, stone Buddha, stone pagoda, and geometric patterns freely not to be standardized. The other one is mixing of lotus pattern, reclining Buddha, and geometric patterns. These designs were applied delicately on the towel, necktie and handkerchief, and the various colors were suggested by the 6 color ways. The brilliance of our traditional cultural property should be noted by these designs and I hope that this study would be a help to develop our cultural prototype and make a product of using the outstanding heritage.

The biofuel cell: development of new materials for composing electron mediator-free and electrochemical active bacteria-free biofuel cell

  • Park Doohyun;Park Yongkeun;Kim Sikyun;Lee Daesik;Shin Inho
    • 한국미생물학회:학술대회논문집
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    • 한국미생물학회 2000년도 추계학술발표대회
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    • pp.92-99
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    • 2000
  • In this study biofuel cell is classified into 5 generation fuel cell system based on structural and structural difference. I optionally named the biofuel cell with electron mediators prototype, that with electrochemical active bacterium 2nd generation, that with modified electrode with NR 3rd generation, that with catalytic active electrode 4th generation, and that using air as a catholyte instead of ion selective membrane and cathode, respectively. The electricity production was compared among 5 types biofuel cell and was confirmed to be $50-100\%$ higher in 4th and 5th generation than in 1st to 3rd generation.

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쾌속 조형과 쾌속 툴링을 이용한 3차원 제품의 정형 가공에 관한 연구 (Investigation into Net-Shape Manufacturing of Three-Dimensional Parts by using RP and RT)

  • 안동규;이상호;김기돈;양동열;박승교
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.16-19
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    • 2001
  • Rapid Prototyping (RP) and Rapid Tooling (RT) were introduced to reduce time-to-market and cost by shortening not only the development phase but also the production phase of the manufacturing process. RP generally builds up a prototype layer by layer, rapidly generating a fully three-dimensional free form shape. RT enables the manufacture of production tools. The integration of RP and RT has the potential for rapid net shaping of thee-dimensional parts, which have geometrical complexity. In this study, net shaping techniques for making three-dimensional parts using RP and RT are described and a sample part are shown. A three-dimensional metal part is manufactured by a new RP process, Variable Lamination Manufacturing by using Expandable Polystyrene Foam (VLM-S), and its application to RT for making a clover punch. In addition, we discussed the technology fusion between metal forming md RP/RT.

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OpenWind를 이용한 풍력단지설계 사례연구 -영덕풍력단지 (Case Study of Wind Farm Design Using OpenWind - Youngdeok Wind Farm)

  • 김현구;황효정;김주현;고수희;정우식
    • 한국환경과학회지
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    • 제19권9호
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    • pp.1169-1175
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    • 2010
  • A case study for the design of a wind farm in complex terrain was carried out using the wind farm site analysis software OpenWind, which has an open-source platform and is free to use. The Youngdeok Wind Farm, constructed on mountainous terrain in Korea, was chosen as a model site; the design process reproduced using OpenWind. A comparison of the positions of the wind turbine derived from the OpenWind optimization process and the current positions were in good agreement. The annual energy production predicted by OpenWind compared with the prediction by the micrositing software, WindSim, were also validated to within 1%. Therefore, it was confirmed that OpenWind can be used for a practical wind farm design project. It is also anticipating that this paper will provide a prototype process for the design of a wind farm site and offer a database for the post-evaluation of a constructed wind farm in Korea.

유한요소해석을 통한 컵형상 대형단조품의 성형공법 설계 (Forging process design of cup shaped large forging using finite element method)

  • 강종훈;김현준;이형우
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권7호
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    • pp.729-734
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    • 2015
  • 본 연구는 내경부에 깊은 구멍이 있는 컵형상의 대형단조품을 형단조와 자유단조 공법을 복합하여 성형하기 위한 단조공법 개발에 관한 것이다. 제안된 단조공법은 형단조를 이용하여 예비성형체를 성형하고 코깅 공법을 이용하여 후방압출 형상을 성형하는 방법이다. 유한요소해석에서 제안된 공법이 후방압출공법에 비하여 낮은 성형하중으로 더 높은 유효변형율을 나타내었다. 제안된 공법으로 시제품을 제작하여 내부품질이 양호한 제품을 적은 용량을 프레스로 성형할 수 있음을 확인하여 제안 공법의 타당성을 검증하였다.

공간디자인에서 디지털 표피 재 조직화, 물리적 구현 방법 연구 - 표피 재 조직화, 가공 중심으로 - (A Study on methodology of physical Fabrication & reorganization of Epidermis in Space Design - Focused on reorganization of Epidermis, Fabrication -)

  • 박정주
    • 한국실내디자인학회논문집
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    • 제17권2호
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    • pp.150-161
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    • 2008
  • It requires more close cooperation process and mediator for smooth communication in this industry structure where design and engineers are separated. The database of design integrates separate system and helps connection between organizations. The application category is utilized variously from formation to operation. Architectures addressed in this content as Frank Gehry and Nox are making differentiated design on the base of 3d digital methodology and using it widely from generation to fabrication. Especially they got to be free from the generative limit as it became available to analyse, digital surface organization, and realize the complex system form. Now more integrated and delicate works got to be affordable owing to various kinds of improved CNC, RP(rapid-prototype) machines, and architecture hardwares. With a linkage of software now at their disposal, architects can create a digital model of a building and all of its design elements, and in turn use this 3d information to construct actual building components using machines driven by CNC and other advanced manufacturing techniques. Digital technologies are enabling a direct correlation between what design and construction, thus bringing to the forefront the issue of the significance of information, the production, communication, application, and control of digital information in the industrial system. The central requirement is the clear, reliable, and consistent exchange of information among all parties involved in creating a given project.

대화면 LCD Backlight를 위한 새로운 전류평형 다채널 LED 구동회로 (A New Current-Balancing Multi-Channel LED Driver for a Large Screen LCD Backlight Unit)

  • 이상현;조상호;노정욱;홍성수;한상규
    • 전력전자학회논문지
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    • 제15권2호
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    • pp.111-118
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    • 2010
  • 최근 저전력 소모와 얇은 두께, 무수은, 다양한 색표현력, 빠른 응답 속도 등의 다양한 장점을 가진 LED(Light Emitting Diode)를 광원으로 이용하는 LCD(Liquid Crystal Display) TV가 큰 주목을 받고 있다. 이러한 LCD TV의 화면을 균등한 휘도로 표현하기 위해 기존의 구동회로는 다 채널의 LED를 정전류로 제어하는 DC/DC 컨버터가 각각 적용되었고, 이는 원가 상승 및 효율 저하의 원인이 되었다. 이를 해결하기 위하여 본 논문에서는 각 LED 채널에 적용되는 DC/DC 컨버터 없이 트랜스포머를 이용하여 모든 LED 채널의 정전류 제어가 가능한 고효율 저가격형 구동회로를 제안하고, 이에 대한 이론적 해석을 제시한다. 최종적으로 제안 회로를 46" LCD TV 백라이트에 적용하여 그 실험 결과를 바탕으로 제안 회로의 타당성을 검증한다.