• Title/Summary/Keyword: Prototype-Free Production

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A Proposal for Prototype-Free Production Preparation Processes Utilizing 3DCG Animations

  • Shinoda, Shinji;Shimozawa, Kazuhiro;Niwa, Akira;Kawase, Takeshi;Matsumoto, Toshiyuki;Mizumachi, Tadahiro
    • Industrial Engineering and Management Systems
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    • v.8 no.2
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    • pp.109-120
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    • 2009
  • As the use of 3DCAD data became widespread in designing products in manufacturing, attempts have been made to shorten lead time and reduce cost of production preparation utilizing 3DCAD data for launching assembly lines. In order to create assembly plans not only efficient but easy for operators to operate ('easy-to-operate'), this study presents approaches, methods, and systems for creating 3DCGAs (3 Dimensional Computer Graphic Animations) which automatically utilize a prototype-free production preparation methodology. Characteristics of this study include that it proposes the methodology for creating assembly operation 3DCGAs automatically, for all the possible assembly operations corresponding each of the possible assembly sequences first. Using the created 3DCGAs, the study next considers assembly methods by evaluating how easy or 'operator friendly' they are in implementing, and devises tools or jigs to be used, and plans efficient assembly line organization. The concept of the methodology was formed by focusing on the value-adding assembly steps at which parts turn into products directly. The study also validates the effectiveness of the presented methodology by employing the methods used in actual production preparation process in businesses, and proves that an efficient assembly line can be organized in a shorter period of time utilizing the developed system and by preparing easy-to-operate and efficient plans in 3DCGAs at the design stage.

Model test method for dynamic responses of bridge towers subjected to waves

  • Chengxun Wei;Songze Yu;Jiang Du;Wenjing Wang
    • Structural Engineering and Mechanics
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    • v.86 no.6
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    • pp.705-714
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    • 2023
  • In order to establish a dynamic model test method of bridge pylons subjected to ocean waves, the similarity method of hydroelastic model test for bridge pylons were analyzed systematically, and a model design and production method was proposed. Using this method, a dynamic test model of a bridge pylon was made, and then a free vibration test on the model structure and a dynamic response test of the model structure under wave actions were conducted in a wave flume. The results of the free vibration test show that the primary natural frequencies of the structure by the model test are close to the design frequencies of the prototype structure, indicating that the dynamic characteristics of the bridge pylon are well simulated by the model structure. The results of the dynamic response test show that wave induced base shear forces and motion responses on the model structure are consistent with the numerical results of the prototype structure. The model test results confirm that the proposed model test design method is feasible and applicable. It has application and reference significances for model testing studies of such marine bridge structures.

A Study on the Determination of Construction Method of Screw Concrete Piles for Noise & Vibration-Free (무소음・무진동을 위한 스크류콘크리트말뚝의 시공법설정에 관한 연구)

  • Choi, Yongkyu;Kim, Dongchul;Kim, Sungsu;Nam, Moonseok
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.7
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    • pp.15-24
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    • 2010
  • Noise and vibration due to pile driving cause residents nearby construction sites to file civil complaints and to the extent of bringing construction to a halt. To deal with this issue, construction engineers have worked strenuously to develop several types of low noise & low vibration pile methods. In this study, a new noise and vibration-free precast screw pile method proposed as a low noise & low vibration pile. It penetrates into the ground by rotating and pressing to avert noise and vibration while maximizing bearing capacity. A prototype of noise and vibration-free precast screw pile method was manufactured, which is not seen anywhere in Korea and elsewhere, and have undergone pilot tests twice to determine construction method. Based on this study, features of the noise & vibration-free screw pile method, production of screw concrete pile prototype, two pilot tests and subsequent construction method were determined.

The Development of Textile Design by Using Prototype of Hwasun Unjusa (화순 운주사의 문화원형을 활용한 텍스타일 디자인개발)

  • Jung, Hyung-Ho;Bae, Soo-Jeong
    • Journal of Fashion Business
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    • v.13 no.2
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    • pp.100-114
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    • 2009
  • In Honam province, the cultural prototype are largely unknown to the people, also the research on this subject are scarce, the artistic excellence, somewhat under evaluated, both in our country and internationally. It is imperative that we develop the modern design using this prototype. thereby apply it to many areas of cultural products. We should extend the dimension not only to the local festival but also to the mass production resulting in the commercial gains. The Unjusa Buddha festival for promoting the public relation would be greatly benefited by using the concept of the temple, the local prototype, by which we expect to create a ingenious textile design pattern, coinciding with the main purpose of this study. The ancient material around Unjusa come to be the subject of our textile design by way of selecting the most remarkable ones of heritage among the materials of Unjusa. In the long run, the harmonious contrast of both traditional and modern image were sought in this study. Designed patterns were edited using Adobe Photoshop CS3, a multi-purpose graphic program and were simulated in the towel for visual presentation. The design is of two kinds, the one is of the free style using combinations of reclining Buddha, stone Buddha, stone pagoda, and geometric patterns freely not to be standardized. The other one is mixing of lotus pattern, reclining Buddha, and geometric patterns. These designs were applied delicately on the towel, necktie and handkerchief, and the various colors were suggested by the 6 color ways. The brilliance of our traditional cultural property should be noted by these designs and I hope that this study would be a help to develop our cultural prototype and make a product of using the outstanding heritage.

The biofuel cell: development of new materials for composing electron mediator-free and electrochemical active bacteria-free biofuel cell

  • Park Doohyun;Park Yongkeun;Kim Sikyun;Lee Daesik;Shin Inho
    • Proceedings of the Microbiological Society of Korea Conference
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    • 2000.10a
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    • pp.92-99
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    • 2000
  • In this study biofuel cell is classified into 5 generation fuel cell system based on structural and structural difference. I optionally named the biofuel cell with electron mediators prototype, that with electrochemical active bacterium 2nd generation, that with modified electrode with NR 3rd generation, that with catalytic active electrode 4th generation, and that using air as a catholyte instead of ion selective membrane and cathode, respectively. The electricity production was compared among 5 types biofuel cell and was confirmed to be $50-100\%$ higher in 4th and 5th generation than in 1st to 3rd generation.

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Investigation into Net-Shape Manufacturing of Three-Dimensional Parts by using RP and RT (쾌속 조형과 쾌속 툴링을 이용한 3차원 제품의 정형 가공에 관한 연구)

  • Ahn D. G.;Lee S. H.;Kim K. D.;Yang D. Y.;Park S. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.16-19
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    • 2001
  • Rapid Prototyping (RP) and Rapid Tooling (RT) were introduced to reduce time-to-market and cost by shortening not only the development phase but also the production phase of the manufacturing process. RP generally builds up a prototype layer by layer, rapidly generating a fully three-dimensional free form shape. RT enables the manufacture of production tools. The integration of RP and RT has the potential for rapid net shaping of thee-dimensional parts, which have geometrical complexity. In this study, net shaping techniques for making three-dimensional parts using RP and RT are described and a sample part are shown. A three-dimensional metal part is manufactured by a new RP process, Variable Lamination Manufacturing by using Expandable Polystyrene Foam (VLM-S), and its application to RT for making a clover punch. In addition, we discussed the technology fusion between metal forming md RP/RT.

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Case Study of Wind Farm Design Using OpenWind - Youngdeok Wind Farm (OpenWind를 이용한 풍력단지설계 사례연구 -영덕풍력단지)

  • Kim, Hyun-Goo;Hwang, Hyo-Jeong;Kim, Ju-Hyun;Ko, Soo-Hee;Jung, Woo-Sik
    • Journal of Environmental Science International
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    • v.19 no.9
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    • pp.1169-1175
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    • 2010
  • A case study for the design of a wind farm in complex terrain was carried out using the wind farm site analysis software OpenWind, which has an open-source platform and is free to use. The Youngdeok Wind Farm, constructed on mountainous terrain in Korea, was chosen as a model site; the design process reproduced using OpenWind. A comparison of the positions of the wind turbine derived from the OpenWind optimization process and the current positions were in good agreement. The annual energy production predicted by OpenWind compared with the prediction by the micrositing software, WindSim, were also validated to within 1%. Therefore, it was confirmed that OpenWind can be used for a practical wind farm design project. It is also anticipating that this paper will provide a prototype process for the design of a wind farm site and offer a database for the post-evaluation of a constructed wind farm in Korea.

Forging process design of cup shaped large forging using finite element method (유한요소해석을 통한 컵형상 대형단조품의 성형공법 설계)

  • Kang, Jong Hun;Kim, Hyun Jun;Lee, Hyoung Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.7
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    • pp.729-734
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    • 2015
  • This research developed a new deep-bore, cup-shape, large forging process by combining die forging and free forging methods. In the proposed process, a preform for cup-shape large forging is produced by die forging, and a product with a deep bore is finally manufactured using an open die forging method, which is generally produced using a backward extrusion process. Finite element analysis results showed a higher effective strain distribution with a smaller forging load using the proposed method compared to the backward extrusion method. The production of a prototype with good internal quality using a small press capacity verified the proposed method.

A Study on methodology of physical Fabrication & reorganization of Epidermis in Space Design - Focused on reorganization of Epidermis, Fabrication - (공간디자인에서 디지털 표피 재 조직화, 물리적 구현 방법 연구 - 표피 재 조직화, 가공 중심으로 -)

  • Park, Jeong-Joo
    • Korean Institute of Interior Design Journal
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    • v.17 no.2
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    • pp.150-161
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    • 2008
  • It requires more close cooperation process and mediator for smooth communication in this industry structure where design and engineers are separated. The database of design integrates separate system and helps connection between organizations. The application category is utilized variously from formation to operation. Architectures addressed in this content as Frank Gehry and Nox are making differentiated design on the base of 3d digital methodology and using it widely from generation to fabrication. Especially they got to be free from the generative limit as it became available to analyse, digital surface organization, and realize the complex system form. Now more integrated and delicate works got to be affordable owing to various kinds of improved CNC, RP(rapid-prototype) machines, and architecture hardwares. With a linkage of software now at their disposal, architects can create a digital model of a building and all of its design elements, and in turn use this 3d information to construct actual building components using machines driven by CNC and other advanced manufacturing techniques. Digital technologies are enabling a direct correlation between what design and construction, thus bringing to the forefront the issue of the significance of information, the production, communication, application, and control of digital information in the industrial system. The central requirement is the clear, reliable, and consistent exchange of information among all parties involved in creating a given project.

A New Current-Balancing Multi-Channel LED Driver for a Large Screen LCD Backlight Unit (대화면 LCD Backlight를 위한 새로운 전류평형 다채널 LED 구동회로)

  • Lee, Sang-Hyun;Cho, Sang-Ho;Roh, Chung-Wook;Hong, Sung-Soo;Han, Sang-Kyoo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.2
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    • pp.111-118
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    • 2010
  • Recently, LCD TV using LED backlight has a great attention due to its low power consumption, slim construction, mercury free, wide color gamut and fast response. For the uniform brightness of the LCD panel, multi channel LEDs and DC/DC converter for each LED are required in conventional system. Therefore energy conversion efficiency is poor, the system size bulky and the cost of production high. To overcome these above mentioned drawbacks, a new current-balancing multi-channel LED driver is proposed in this paper. It can not only drive multi-channel LEDs with one DC/DC converter but also provide all LEDs with constant balanced current. To confirm the validity of the proposed driver, its operation and performance are verified on a prototype for 46" LCD TV.