• Title/Summary/Keyword: Profile optimization

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A Study on the Feed Rate Optimization of a Ball Screw Driven Machine Tool Feed Slide for Minimum Vibrations

  • Choi, Yong-Hyu;Choi, Hoon-Ki;Kim, Soo-Tae;Choi, Eung-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1028-1032
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    • 2004
  • In order to prevent machine tool feed slide system from transient vibrations during operations, machine tool designers usually adopt some typical design solutions; box-in-box typed feed slides, optimizing moving body for minimum weight and dynamic compliance, and so on. Despite all efforts for optimizing design, a feed drive system may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slides system. This paper presents a feed rate optimization of a ball screw driven machine tool feed slide system for its minimum vibration. Firstly, a ball screw feed drive system was mathematically modeled as a 6-degree-of-freedom lumped parameter system. Next, a feed rate optimization of the system was carried out for minimum vibrations. The main idea of the feed rate optimization is to find out the most appropriate smooth acceleration profile with jerk continuity. A genetic algorithm was used in this feed rate optimization

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A Study on the Feed Rate Optimization of a Linear Motored Feed Drive System for Minimum Vibrations (Linear Motor 이송계의 진동 최소화를 위한 이송속도 최적화)

  • 최영휴;홍진현;최응영;김태형;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.321-325
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    • 2004
  • Linear motor feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modem machine tools require high speed and high precision feed drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slides system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a linear motor, for its minimum vibrations. Firstly, a 4-degree-of-freedom lumped parameter model is proposed for the vibration analysis of a linear motor driven machine tool feed drive system. Next, a feed rate optimization of the feed slide is carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile with jerk continuity. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

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A Study on the Feed Rate Optimization of a Ball Screw Feed Drive System for Minimum Vibrations (볼스크류 이송계의 진동 최소화를 위한 이송속도 최적화)

  • Choi, Young-Hyu;Hong, Jin-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.962-966
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    • 2004
  • Ball screw feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modern machine tools require high speed and high precision and drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slide system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a ball screw, for its minimum vibrations. Firstly, a 6-degree-of-freedom lumped parameter model was proposed for the vibration analysis of a ball screw driven machine tool feed drive system. Next, a feed rate optimization of the feed slide was carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile having finite jerk. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

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Performance Evaluation of a Time-domain Gauss-Newton Full-waveform Inversion Method (시간영역 Gauss-Newton 전체파형 역해석 기법의 성능평가)

  • Kang, Jun Won;Pakravan, Alireza
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.4
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    • pp.223-231
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    • 2013
  • This paper presents a time-domain Gauss-Newton full-waveform inversion method for the material profile reconstruction in heterogeneous semi-infinite solid media. To implement the inverse problem in a finite computational domain, perfectly-matchedlayers( PMLs) are introduced as wave-absorbing boundaries within which the domain's wave velocity profile is to be reconstructed. The inverse problem is formulated in a partial-differential-equations(PDE)-constrained optimization framework, where a least-squares misfit between measured and calculated surface responses is minimized under the constraint of PML-endowed wave equations. A Gauss-Newton-Krylov optimization algorithm is utilized to iteratively update the unknown wave velocity profile with the aid of a specialized regularization scheme. Through a series of one-dimensional examples, the solution of the Gauss-Newton inversion was close enough to the target profile, and showed superior convergence behavior with reduced wall-clock time of implementation compared to a conventional inversion using Fletcher-Reeves optimization algorithm.

A Study on the Real-time Optimization Technique for a Train Velocity Profile (실시간 열차 속도 프로파일 최적화 기법에 관한 연구)

  • Kim, Moosun;Kim, Jungtai;Park, Chul-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.344-351
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    • 2016
  • In the point of view of a train operator, the main concern with a train operation is not only to maintain a time schedule, but also to decrease the energy consumption as much as possible. Generally for a manual drive, a train conductor controls the train acceleration and deceleration by controlling the notches not to exceed the regulation velocity by considering the given maximum velocity profile for an operation route. For this case, the guideline for a conductor is needed to choose the proper notches by applying the notch optimization so as to drive at the regulation velocity and minimize energy consumption simultaneously. In this paper, the real-time notch optimization plan is suggested using a genetic algorithm that optimizes the notches for the remaining route in real time when the event occurs that track information or regulation velocity profile of the remaining route changes during train operation as well as a normal operation situation. An energy saving effect and the convergence behavior of the optimal solution obtained was analyzed in a genetic algorithm.

Development of Modulated Planar Cam-Linkage Mechanism Design Software (평면 캠-링크 복합 기구용 설계 소프트웨어 개발)

  • Yang, Hyun-Ik;Yu, Ho-Yune
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.125-131
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    • 1999
  • For linkage mechanisms driven by a cam, cam profile is the major design factor and is determined by the cam follower motion. If a cam mechanism has additional kinematic linkage besides cam and follower then the follower motion should be specified from the motion of end linkage member so that cam would be able to generate the desired end linkage motion. In this paper, a cam-linkage mechanism is constructed with the combinations of modular linkage elements including cam and follower and as a result, a planar cam-linkage mechanism design software with the cam profile optimization function is developed and presented.

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Design of Modal Transducer in 2D Structure Using Multi-Layered PVDF Films Based on Electrode Pattern Optimization (다층 압전 필름의 전극 패턴 최적화를 통한 2차원 구조물에서의 모달 변환기 구현)

  • 유정규;김지철;김승조
    • Journal of KSNVE
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    • v.8 no.4
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    • pp.632-642
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    • 1998
  • A method based on finite element discretization is developed for optimizing the polarization profile of PVDF film to create the modal transducer for specific modes. Using this concept, one can design the modal transducer in two-dimensional structure having arbitrary geometry and boundary conditions. As a practical means for implementing this polarization profile without repoling the PVDF film the polarization profile is approximated by optimizing electrode patterns, lamination angles, and poling directions of the multi-layered PVDF transducer. This corresponds to the approximation of a continuous function using discrete values. The electrode pattern of each PVDF layer is optimized by deciding the electrode of each finite element to be used or not. Genetic algorithm, suitable for discrete problems, is used as an optimization scheme. For the optimization of each layers lamination angle, the continuous lamination angle is encoded into discrete value using binary 5 bit string. For the experimental demonstration, a modal sensor for first and second modes of cantilevered composite plate is designed using two layers of PVDF films. The actuator is designed based on the criterion of minimizing the system energy in the control modes under a given initial condition. Experimental results show that the signals from residual modes are successfully reduced using the optimized multi-layered PVDF sensor. Using discrete LQG control law, the modal peaks of first and second modes are reduced in the amount of 12 dB and 4 dB, resepctively.

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Improvement for Response Delays of Displacement Magnifier in Jetting Dispenser (젯팅 디스펜서 변위확대장치의 응답지연 개선 연구)

  • Ha, Myeong-Woo;Lee, Kwang-Hee;Hong, Seung-Min;Lee, Chul-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.5
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    • pp.546-551
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    • 2016
  • The objective of this study is to investigate the response delays between piezo-stack actuator and the displacement magnifier of jetting dispenser and to reduce its falling time in terms of displacement optimization. The dispenser is driven by the dual piezo-stack actuators with a hinge lever mechanism to precisely control flow rate of the working fluid (3000 cP). It is commonly found that piezo actuator-driven jetting dispensers involving viscous working fluids have displacement optimization problem for ideal performance. The response delay of the system is caused by the phenomenon that the displacement magnifier cannot exactly follow the motion of the piezo actuators. The response delay may lower the performance of the system due to the inaccurate discharge of working fluid or even damages to the system itself due to inharmonious motion of piezo actuators with lever system. To reduce its response delay, a new displacement profile obtained from displacement optimization is suggested; its performance is tested through finite element analysis; and experiments are carried out to verify the performance of the obtained displacement profile.

Optimization of Convective Trapezoidal Profile Fin having Fluid inside the Wall (내벽에 유체가 있는 대류 사다리꼴 형상 Fin의 최적화)

  • Jeong Byung-Cheol;Lee Sung-Joo;Yoon Sea-Chang;Kang Hyung Suk
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.2
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    • pp.95-102
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    • 2006
  • This study analyzes and optimizes a design for a trapezoidal profile straight fin using one-dimensional analytical method. The heat transfer, fin length and fin height are optimized as a function of fin volume, fin shape factor and fin base length. In this optimization, convection characteristic number over fin surface and that of fluid inside fin wall are considered. One of the results shows that the maximum heat loss increases as fin volume increases and both fin shape factor and fin base length decrease.

Optimum Design Algorithms for PSC Box-Girder Bridges Using a Reduced Basis Technique (기저함수 감소기법을 이용한 프리스트레스트 콘크리트 박스거더교의 최적설계 알고리즘)

  • 조효남;민대홍;김환기
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.10a
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    • pp.235-242
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    • 2001
  • An optimization algoriam for the optimum design of prestressed concrete (PSC) box girder bridges is proposed in this paper. In order to optimize the tendon profile efficiently, a reduced basis technique is introduced. The optimization algorithm which includes the tendon profile, tendon size and concrete dimensions optimization problem of the PSC box girder bridges is verified on the Genetic algorikhm (GA) from the numerical examples. it may be positively stated that the optimum design of the PSC box girder bridges based on the new approach proposed in this study will lead to more rational and economical design compared with the currently available designs.

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