• Title/Summary/Keyword: Profile fitting

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A Study on Fitting the Edge Profile of Airfoil with Coordinate Measuring Machines (3차원 측정기를 이용한 Airfoil Edge 형상의 Fitting 방법에 관한 연구)

  • Khang, Jin-U;Byun, Jai-Hyun
    • IE interfaces
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    • v.13 no.4
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    • pp.703-708
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    • 2000
  • In manufacturing processes, manufacturing features always deviate somewhat from their nominal design specifications due to several types of errors. This study suggests a fitting algorithm of the geometric profile parameters of leading and trailing edges for turbine compressor airfoils. In reality, industry personnels inspect the airfoil profile by trial-and-error method to determine the geometric feature parameters. In this study we propose an exploration approach based on factorial design with center point to minimize the effect of measurement errors caused by probe slip. By adopting the fitting method developed in this paper, one can enhance the precision and efficiency of fitting the airfoil edge profile.

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A Study on the Prediction of Teeth Deformation of the Automobile Transmission Part(Shaft/Gear) in Warm Shrink Fitting Process (온간압입공정에서 자동차 변속기 단품(축/기어) 치형 변화 예측에 관한 연구)

  • Kim, Ho-Yoon;Choi, Chang-Jin;Bae, Won-Byong;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.54-60
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    • 2006
  • Fitting process carried out in automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes of gear profile in both radial and circumferential directions. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop optimization technique of warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained by theoretical and finite element analysis and also the expanded amounts of the gear profile in both radial and circumferential directions are within the limit tolerances used in the field.

A Study on the Machining of Cam Profile Part by Basic Interpolation Method (Biarc 곡선보간에 의한 캠 부품형상 가공에 관한 연구)

  • 정창영;김영국;윤문철;심성보;하만경;김광희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.975-978
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    • 2001
  • For machining auto-mobile cam, the developed biarcs-fitting method eliminates the ridge problems in conventional straight-line fitting approximation or single-arc fitting of curve tool path where it leaves ridges of tool marks on the machined surface of the workpiece. The powerful advantage of this biarc method is demonstrated by applying it to the numerically controlled machining of a curved cam profile, also verified by using a CNC simulating program for auto-mobile cam profile. As a result, this algorithm may be used in CNC milling and turning for cam profile machining with short block line.

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A Study on the Automation of NC Programming for Machining Cam Profile by Biarc Interpolation Method (캠 형상 가공을 위한 Biarc 곡선보간법을 이용한 NC 프로그래밍의 자동화에 관한 연구)

  • Jung, C.Y.;Kim, Y.K.;Yoon, M.C.;Sim, S.B.;Ha, M.K.;Kim, K.H.
    • Journal of Power System Engineering
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    • v.5 no.2
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    • pp.43-49
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    • 2001
  • For machining auto-mobile cam, the developed biarcs-fitting method eliminates the ridge problems in conventional straight-line fitting approximation or single-arc fitting of curve tool path where it leaves ridges of tool marks on the machined surface of the workpiece. The powerful advantage of this biarc method is demonstrated by applying it to the numerically controlled machining of a curved cam profile, also verified by using a CNC simulating program for auto-mobile cam profile. As a result, this algorithm may be used in CNC milling and turning for cam profile machining with short block line.

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DEVELOPMENT OF AN OPTIMIZATION TECHNIQUE OF A WARM SHRINK FITTING PROCESS FOR AN AUTOMOTIVE TRANSMISSION PARTS

  • Kim, H.Y.;Kim, C.;Bae, W.B.
    • International Journal of Automotive Technology
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    • v.7 no.7
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    • pp.847-852
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    • 2006
  • A fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that applies heat in the outer diameter of a gear to a suitable range under the tempering temperature and assembles the gear and the shaft made larger than the inner radius of the gear. Its stress depends on the yield strength of a gear. Press fitting is a method that generally squeezes gear toward that of a shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of a shaft. A warm shrink fitting process for an automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by the process produced dimensional change in both outer diameter and profile of the gear so that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of a warm shrink fitting process in which design parameters such as contact pressure according to fitting interference between outer diameter of a shaft and inner diameter of a gear, fitting temperature, and profile tolerance of gear are involved. In this study, an closed form equation to predict the contact pressure and fitting load was proposed in order to develop an optimization technique of a warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained from theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with the results.

Development of Optimization Technique of Warm Shrink Fitting Process for Automobile Transmission Part(Shaft/Gear) (자동차 변속기 단품(축/기어)용 온간압입공정 최적화 기법 개발)

  • Kim Ho-Yoon;Bae Won-Byong;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.37-43
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    • 2006
  • Fitting process carried out in automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional change in both outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop optimization technique of warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained by theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with results.

Analysis of the Warm Shrink Fitting Process for Assembling the Part(Shaft and Output Gear) (단품(축/OUTPUT 기어)조립을 위한 온간압입공정 해석)

  • Kim, Tae-Jin;Kang, Hee-Jun;Kim, Chul;Chu, Suck-Jae;Kim, Ho-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.47-54
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    • 2008
  • Fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for the automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes in both the outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop an optimization technique of the warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field was in good agreements with the results obtained by the theoretical and finite element analysis.

A Projection-based Intensity Correction Method of Phased-Array Coil Images (위상 배열 코일 영상에서의 밝기 비균등성을 projection에 기반하여 수정하는 방법)

  • Yun SungDae;Chung Jun-Young;Han YeJi;Park HyunWook
    • Investigative Magnetic Resonance Imaging
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    • v.9 no.1
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    • pp.36-42
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    • 2005
  • Purpose : To develop a novel approach to calculate the sensitivity profiles of the phased array coil for use in non-uniform intensity correction. Materials and Methods : The proposed intensity correction method estimates the sensitivity profile of the coil to extract intensity variations that represent the scanned image. The sensitivity profile is estimated by fitting a non-linear curve to various angles of projections through the imaged object in order to eliminate the high-frequency image content. Filtered back projection is then used to compute the estimates of the sensitivity profile of each coil. The method was applied both to phantom and brain images from 8-channel phased-array coil and 4-channel phased-array coil, respectively. Results : Intensity-corrected images from the proposed method have more uniform intensity than those from the commonly used 'sum-of-squares' approach. By using the proposed correction method, the intensity variation was reduced to $6.1\%$ from $13.1\%$, acquired from the 'sum-of-squares'. Conclusion : The proposed method is more effective at correcting the intensity non-uniformity of the phased-array surface-coil images than the conventional 'sum-of-squares' method.

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The measurement of the amount of wear by using least squares approximation with Fourier series (푸리에 급수와 초소 자승법을 이용한 마멸량 측정)

  • 전종하;구영필;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.300-305
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    • 1998
  • A method of calculating wear amount which is based on digitally measured surface profile was suggested. The original profile of worn out profile was estimated from its adjacent surface profile by using least squares curve fitting with Fourier series. The approximated curve was well fitted to original surface profile. With this approach, more accurate calculation of the wear amount will be possible.

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X-Ray Reflectivity Analysis Incorporated with Genetic Algorithm to Analyze the Y- to X Type Transition in CdA LB Film

  • 최정우;조경상;이희우;이원홍;이한섭
    • Bulletin of the Korean Chemical Society
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    • v.19 no.5
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    • pp.549-553
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    • 1998
  • The structure and layer distribution of cadmium arachidate Langmuir-Blodgett film were analyzed by the small angle X-ray reflectivity measurements using synchrotron radiation. Y-to X type transition was ocurred during the 39th passage of deposition of cadmium arachidate. Based on the measurement of the consumed area of the monolayer, it was determined that about 27.5 layer was deposited. Using the synchrotron X-ray, the reflectivity profile of cadmium arachidate LB film over the wide range of grazing angle was obtained. The X-ray reflectivity profile was analyzed using the recursion formula. By fitting the location and dispersion of the subsidiary maxima between the Bragg peaks of the measured reflectivity profile with that of the calculated reflectivity profile, the average thickness and the distribution of layer thickness were evaluated. The genetic algorithm was adopted to the fitting of reflectivity profile to evaluate the optimum value of the number distribution of layer. Based on the morphology measurement with an atomic force microscopy (AFM), the domain structure and mean roughness of LB films were obtained. The mean roughness value calculated based on the number of layer distribution obtained from the measurement by AFM is consistent with that obtained from X-ray reflectivity analysis.