• Title/Summary/Keyword: Profile Deformation

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Analysis of edge drop and development of numerical formula for edge drop control of cold rolled sheet (냉연판의 엣지드롭 해석 및 제어용 수식모델 개발)

  • Song, Gil-Ho;Park, Hae-Du;Jin, Cheol-Je;Sin, Seong-Gap
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.723-730
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    • 1998
  • With the introduction of edge drop control system in Tandem Cold Rolling Mill, it is necessary to develop te numerical expression for the set-up and edge drop automatic control of cold rolled sheet. As a first step we developed a simulation program which predicts profile and the amounts of edge drop at the delivery side of each stand by using roll deformation anlysis with the slit roll model. And by using the program the effect of various rolling conditions on edge drop was investigated. As a result the relations were obtained between the amounts of edge drop and rolling conditions. Based on above relations, the numerical expression was developed for the set-up and automatic control of edge drop by multi-regression of simulation results for the variation of edge drop amount with each rolling condition.

Process Development of Constant Curvature Extrusion for Aluminum Alloy (알루미늄 합금의 일정 곡률 압출공정 개발)

  • Joe, Y.J.;Lee, S.K.;Oh, K.H.;Park, S.W.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.555-560
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    • 2007
  • This paper shows some achievements at bending of extruded aluminum profiles during the extrusion process. The conventional process for the production of bent profiles involves a successive extrusion, stretching, and bending of the profiles. Conventional bending methods can not meet demands far precision and cost-effective production in some cases, due to cross sectional deformation, irregular decrease of tube wall thickness and a complication of the process design. An estimation of spring-back required for precision of the bending radius can not always be achieved by the over bending of the profile. Since the profile is hot during the bending process, the spring-back phenomenon can be avoided. This means that an additional bending process is not necessary. Consequently, flexible bending can be achieved with cost reduction and quality improvement. Experimental tests were completed to study the relationship between curvature radius of profile and position of guide on the extrusion for vehicle bumper. A7108 is applied as a billet material in order to increase strength. The overall correlation between the experimental and numerical results is good. It is therefore concluded that the present method provides an efficient means for the constant curvature extrusion process.

Study on Empirical Gear Profile Micro-modifications for Gear Transmission (기어미션용 실증적 기어치형수정에 관한 연구)

  • Zhang, Qi;Wang, Jiu-Gen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.54-62
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    • 2017
  • When gears mesh, shock and noise are produced as results of tooth error and tooth deformation under load. Transmission error (TE) is the most important cause of gear noise and vibration because TEs affect the changes of the force and the speed of gears. Gear tooth modification research plays a positive role in reducing TE and improving the design level and transmission performance of transmission systems. In high-precision manufacturing gear, gear tooth modification is also commonly used to reduce noise in practical applications. In order to study the accuracy of gear transmission, some empirical gear profile micro-modifications are introduced, and a helical gear pair is modeled and analyzed in RomaxDesigner software to investigate the utility of these modification methods. Some of these will be selected as experimental proposals for gear pairs, and these manufactured gears will be tested and compared in a semi-anechoic room later. The final purpose of this study is to find reasonable and convenient empirical formulae to facilitate improved gear production.

Worn Wheel/Rail Contact Simulation and Cultivated Shear Stresses

  • Noori, Ziaedin;Shahravi, Majid;Rezvani, Mohammad Ali
    • Journal of the Korean Society for Railway
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    • v.16 no.2
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    • pp.93-98
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    • 2013
  • Railway system is today the most efficient way for transportation in many cases in several forms of application. Yet, wear phenomenon, profile evolution, fatigue, fracture, derailment are the major worries (financial and safety) in this system which force significant direct and indirect maintenance costs. To improve the cyclic maintenance procedures and the safety issues, it can be very satisfactory to be informed of the state of wheel/rail interaction with mileage. In present paper, an investigation of the behavior of the shear stresses by logged distance is approached, by implementing the field measurement procedure, in order to determine the real conduct of the most important cause of defects in wheel/rail contact, shear stress. The results coming from a simulation procedure indicate that the amounts of shear stresses are still in high-magnitudes when the wheel and rail are completely worn; even though in simulation based on the laboratory measurements of profile evolutions, the stresses become significantly reduced by logged distance.

A new formulation for calculation of longitudinal displacement profile (LDP) on the basis of rock mass quality

  • Rooh, Ali;Nejati, Hamid Reza;Goshtasbi, Kamran
    • Geomechanics and Engineering
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    • v.16 no.5
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    • pp.539-545
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    • 2018
  • Longitudinal Displacement Profile (LDP) is an appropriate tool for determination of the displacement magnitude of the tunnel walls as a function of the distance to the tunnel face. Some useful formulations for calculation of LDP have been developed based on the monitoring data on site or by 3D numerical simulations. However, the presented equations are only based on the tunnel dimensions and for different quality of rock masses proposed a unique LDP. In the present study, it is tried to present a new formulation, for calculation of LDP, on the basis of Rock mass quality. For this purpose, a comprehensive numerical simulation program was developed to investigate the effect of rock mass quality on the LDP. Results of the numerical modelling were analyzed and the least square technique was used for fitting an appropriate curve on the derived data from the numerical simulations. The proposed formulation in the present study, is a logistic function and the constants of the logistic function were predicted by rock mass quality index (GSI). Results of this study revealed that, the LDP curves of the tunnel surrounded by rock masses with high quality (GSI>60) match together; because the rock mass deformation varies over an elastic range.

Buckling performance of pultruded glass fiber reinforced polymer profiles infilled with waste steel fiber reinforced concrete under axial compression

  • Emrah, Madenci;Sabry, Fayed;Walid, Mansour;Yasin Onuralp, Ozkilic
    • Steel and Composite Structures
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    • v.45 no.5
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    • pp.653-663
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    • 2022
  • This study reports the results of a series of tests of pultruded glass fiber reinforced polymer (P-GFRP) box section composite profile columns, geometrically similar with/without concrete core, containing 0-1-2-3% steel fiber, with different lengths. The recycled steel wires were obtained from waste tyres. The effects of steel fiber ratio on the collapse and size effect of concrete filled P-GFRP columns under axial pressure were investigated experimentally and analytically. A total of 36 columns were tested under compression. The presence of pultruded profile and steel wire ratio were selected as the primary variable. The capacity of pultruded profiles with infilled concrete are averagely 9.3 times higher than the capacity of concrete without pultruded profile. The capacity of pultruded profiles with infilled concrete are averagely 34% higher than that of the pultruded profiles without infilled concrete. The effects of steel wire ratio are more pronounced in slender columns which exhibit buckling behavior. Moreover, the proposed analytical approach to calculate the capacity of P-GFRP columns successfully predicted the experimental findings in terms of both pure axial and buckling capacity.

Evaluation on the Performance of Deep Excavation by Using PIV Technique

  • Abbas, Qaisar;Song, Ju-sang;Yoo, Chung-Sik
    • Journal of the Korean Geosynthetics Society
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    • v.16 no.4
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    • pp.191-210
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    • 2017
  • The concern study, present the results of experimental study on the performance of deep excavation by using image processing technique particle image velocimetry (PIV). The purpose of present study is to check the application of PIV for the successive ground deformation during deep excavation. To meet the objectives of concern study, a series of reduce scale model test box experiments are performed by considering the wall stiffness, ground water table effect and ground relative density. The results are presented in form of contour and vector plots and further based on PIV analysis wall and ground displacement profile are drawn. The results of present study, indicate that, the PIV technique is useful to demonstrate the ground deformation zone during the successive ground excavation as the degree of accuracy in PIV analysis and measured results with LVDT are within 1%. Further the vector and contours plot effectively demonstrate the ground behavior under different conditions and the PIV analysis results fully support the measured results.

Effect of Ground Water Table on Deep Excavation Performance (지반 굴착시 지하수위가 벽체에 미치는 영향 분석)

  • Song, Ju-Sang;ABBAS, QAISAR;Yoo, Chung-Sik
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.3
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    • pp.33-46
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    • 2018
  • This study presents the experimental results on the performance of deep excavation by using image processing technique particle image velocimetry (PIV). The purpose of present study is to be checked the application of PIV for the successive ground deformation during deep excavation. To meet the objectives of concern study, a series of reduce scale model test box experiments were performed by considering the wall stiffness, ground water table effect and ground relative density. The results were presented in form of contours and vector plot and further based on PIV analysis wall and ground displacement profile were drawn. The results of present study, indicate that, the PIV technique is useful to demonstrate the ground deformation zone during the successive ground excavation.

Longitudinal Deformation Characteristics during Excavation of a old Tunnel in Operation (노후터널의 운영중 터널확대시 지반종단변형특성에 관한 연구)

  • Baek, Ki-Hyun;Kim, Woong-Ku;Seo, Kyoung-Won;You, Dong-Woo
    • Journal of the Korean Geotechnical Society
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    • v.27 no.11
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    • pp.47-54
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    • 2011
  • In this paper, longitudinal behaviors of a tunnel with respect to various conditions are analyzed, and a new equation of longitudinal deformation curve during tunnel expansion is proposed. Finally, the range of protection by a protector is investigated using the proposed equation. To achieve the objectives, numerical analysis according to the ground and expansion conditions is performed. The results show that the range of protection, when a 2 traffic lane tunnel is expanded to 4 traffic lanes, should cover at least 24m to backward and 35m forward.

Creep analysis of a rotating functionally graded simple blade: steady state analysis

  • Mirzaei, Manouchehr Mohammad Hosseini;Arefi, Mohammad;Loghman, Abbas
    • Steel and Composite Structures
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    • v.33 no.3
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    • pp.463-472
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    • 2019
  • Initial thermo-elastic and steady state creep deformation of a rotating functionally graded simple blade is studied using first-order shear deformation theory. A variable thickness model for cantilever beam has been considered. The blade geometry and loading are defined as functions of length so that one can define his own blade profile and loading using any arbitrary function. The blade is subjected to a transverse distributed load, an inertia body force due to rotation and a distributed temperature field due to a thermal gradient between the tip and the root. All mechanical and thermal properties except Poisson's ratio are assumed to be longitudinally variable based on the volume fraction of reinforcement. The creep behaviour is modelled by Norton's law. Considering creep strains in stress strain relation, Prandtl-Reuss relations, Norton' law and effective stress relation differential equation in term of effective creep strain is established. This differential equation is solved numerically. By effective creep strain, steady state stresses and deflections are obtained. It is concluded that reinforcement particle size and form of distribution of reinforcement has significant effect on the steady state creep behavior of the blade.