• Title/Summary/Keyword: Production-process Improvement

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Constructivistic Learning Method with Simulation to Increase Classroom Engagement

  • Yuniawan, Dani;Ito, Teruaki
    • Journal of Engineering Education Research
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    • v.15 no.5
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    • pp.54-59
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    • 2012
  • It is reported that the constructivistic learning method (CLM) enhances the understanding of the students in the learning process, especially in engineering classes. In CLM-based classes, the students can take the initiative in the learning process, which is called the student-centered model of the learning process. This is different from the traditional learning method based on the teacher-centered model, where a teacher plays the central role in the learning process of students. The authors have applied the method of CLM to one of the Engineering classes, namely production planning and inventory control (PPIC) class for undergraduate students. The PPIC class provides multimedia-based study materials and factory visits as well as regular lecture sections to cover the whole subject of inventory control theory and practice. In the review sessions, students are divided into several groups, and question-and-answer discussions were actively carried out among these groups under the support of the teacher as a facilitator. It was observed that the student engagement in the class was very active compared to the conventional lecture-based classes. As for further support of students understanding on the subject, simulation-based materials are also under study for the class. This paper presents the review of case study of CLM-based PPIC class and discusses the feasibility of simulation-based study materials for further improvement of the class.

A Study on the Production of Wood Members and the Estimation of Raw Woods at the Government Managed Building Construction in the Late Chosun Dynasty (조선후기(朝鮮後期) 관영건축공사(官營建築工事)의 목부재(木部材) 생산(生産)과 물양산정(物量算定)에 관한 연구)

  • Lee, Kweon-Yeong
    • Journal of architectural history
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    • v.10 no.1 s.25
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    • pp.25-40
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    • 2001
  • Since the 17th century, the society of Chosun Dynasty belonged to a period of rapid transition in many fields. As the building is a result produced on the basis of a society and economy, the general transition in a society is to be reflected into a process of building construction. Therefore an understanding or estimate of a building can be guaranteed by research of a process of building construction. Economic base factors in its process consist of material, cost, manpower, and operation system, etc. to be committed to the construction. On the premise, this paper is to examine the production of wood members and the calculation of the amount of raw woods in a process of woodwork in the construction of the government managed buildings in the late of Chosun dynasty. Construction reports, job slips, written estimates, and other documents in those days are examined for the study. To classify raw woods according to a standard size was aimed to a material management appropriately to apply each them to building size or its member size. The way to select a list of raw woods applicable to each member size, and to calculate the amount of the demanded wood was much more improved with 'Injungjeon-yeongkweon' in the year 1805 at the turning point than 'Hwaseong-seongyuk' in the year 1796. The improvement of material management brought to overcome a shortage of the amount supplied from forest preserve, and to a rationalization of building construction.

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An Application of Fuzzy Data Envelopment Analytical Hierarchy Process for Reducing Defects in the Production of Liquid Medicine

  • Ketsarapong, Suphattra;Punyangarm, Varathorn
    • Industrial Engineering and Management Systems
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    • v.9 no.3
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    • pp.251-261
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    • 2010
  • This article demonstrated the application of the Fuzzy Data Envelopment Analytical Hierarchy Process (FDEAHP) to evaluate the root causes of critical defect problems occurring in the production of liquid medicine. The methodology of the research began by collecting the defect data by using Check Sheets, and ranking the significant problems by using a Pareto Diagram. Two types of major problems were found to occur, including glass fragments in the medicine and damaged lid threads. The causes of each problem were then analyzed by using Cause and Effect Diagrams. The significant causes were ranked by FDEAHP under three criteria, Severity (S), Occurrence (O) and Detection (D), followed by the framework of the FMEA Technique. Two causes with the highest Final Weight (FW) of each problem were selected to be improved, such as installing auxiliary equipment, using the Poka-Yoke system, setting the scale of the shaft and lathing the bushes of each bottle size. The results demonstrated a reduction in defects from 3.209% to 1.669% and showed that improving a few significant root causes, identified by an experienced decision maker, was sufficient to reduce the defect rate.

Improvement for Chromaticity Coordinate Quality of Automotive White LED Packages (차량용 백색 LED 패키지의 색 좌표 품질 개선)

  • So, Soon Jin;Jeoung, Choung Woo;Moon, Tae Eul;Kim, Jeong Bin;Hong, Sung Hoon
    • Journal of Korean Society for Quality Management
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    • v.50 no.3
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    • pp.425-440
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    • 2022
  • Purpose: The purpose of this paper is to improve the chromaticity coordinate quality of white LED packages for automobiles that require high quality and reliability. Methods: The project follows the structured methodology of the Six Sigma DMAIC Roadmap, which consists of Define, Measure, Analyze, Improve and Control phases. Results: A CTQ is determined based on COPQ analysis, and a process map and a XY matrix are utilized for selecting process input variables. Three vital Few Xs are identified through data analysis; amount to mix at one time, deviation by head pumps, and deviation by production magazines, and process improvements are performed for each of the three vital Few Xs. Conclusion: The improved process conditions for the three vital Few Xs are applied to the production line, and the results show that the percent defective of chromaticity coordinate has improved from 1.59% to 0.63% and a financial effect of about 50 million won per year is obtained.

Quality Improvement of IML Film Injection Molding Method through Structural Analysis (IML 필름 성형공법 제품의 구조해석을 통한 품질개선)

  • Cha, Byung Su;Song, Chul Ki;Cho, Woo Hyun;Yang, Won Ock;Lee, Ho Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.67-76
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    • 2022
  • The customer demand for diverse colors in home appliances has increased. However, this has led to issues for manufacturers, such as ensuring cost effectiveness and high-level quality control. To resolve these issues, production engineers utilize computer-aided engineering (CAE) tools for injection-molding processes and assess the suitability of process parameters for products manufactured using the in-mold labeling method. CAE can solve various problems in manufacturing processes, thereby increasing production efficiency and decreasing manufacturing cost. In addition, it can be used analyze customer complaints related to surface defects, such as part differences and irregular spacing between parts, and ultimately reduce product returns. In this study, CAE was used to solve quality problems and implement the most economical manufacturing process.

MES system based on real-time process capability management

  • Han, Jin-Su
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.11
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    • pp.115-122
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    • 2020
  • In this paper, we propose an MES system based on real-time process capability management and how to manage the manufacturing process using the system. The current MES system presents a KPI report that makes it easy to recognize the manufacturing site, but has not been able to derive an improvement method to improve the actual manufacturing site KPI. In other words, it is difficult to extract the cause of the increase in defective rate, decrease in yield, and increase in production lead-time, and to draw an improvement plan and apply it to the manufacturing site. The purpose of the MES system based on real-time process capability management proposed in this paper is to establish an manufacturing operation management system that overcomes the limitations of the existing MES by managing the distribution of major factors of the equipment that determines the process capability. In addition, by presenting a speed improvement method for real-time large-capacity data processing, it is intended to be applied so that the system can operate well.

A Study on the Improvement of Reinforcing Bar Detailing (국내 철근공사 배근상세 개선방안에 관한 연구)

  • Park, U-Yeol;Kim, Baek-Jung;Jung, Hyun-Ok;Yun, Seok-Heon;Cho, Hun-Hee;Kang, Kyung-In
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.1
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    • pp.83-90
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    • 2008
  • The reinforcing steel process is composed of the development of placing drawing, cutting and bending, and the placement and fabrication of the reinforcement, and is participated in by reinforcement detailer, the fabricator and placer. Because the reinforcing steel process-from estimating and rebar detailing, to production, material tracking, billing, and general accounting-is conducted by many participant, reinforcement details based on building code and reinforcing bar detailing standards are essential. The process, however, holds some problems. Building code has been revised recently, and the utilization of placing drawings was proved to be low, and the reinforcement estimating in early stage of the process is below what is required for placement. Therefore, in this study, a survey was conducted to the reinforcement detailer, the fabricator and placer of domestic construction industry. According to the analysis of the survey, the reinforcement details on site was not standardized. The improvement in reinforcing steel detailing standards was sought by analyzing the results of the survey including reinforcement constructability.

Performance Improvement through the Remanufacturing Process Analysis of Industrial Hydraulic Pumps (산업용 유압펌프의 재제조 공정분석을 통한 성능개선)

  • Park, Sang Jin;Son, Woo Hyun;Lee, Kyu Chang;Mok, Hak Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.2_2
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    • pp.181-189
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    • 2020
  • As production, distribution, consumption and processing increase with the development of industrial societies, the importance of resource depletion and environmental problems is increasing day by day. This has led to increased research and interest in remanufacturing that can satisfy both environmental and economic aspects. Currently, the remanufacturing industry is progressed in Korea with automobile parts with as the central figure, and it needs to be expanded into various areas. In this study, the failure type analysis and FMEA were performed on the hydraulic pumps used in construction and industrial sites for the development of the standard remanufacturing process plan, and the actual disassembly and reassembly process was carried out. Remanufacturing products were manufactured through the analysis contents and drawing process, performance tests were conducted in accordance with RS B1501 criteria to evaluate performance, and all of these products passed the test criteria.

A Study on the Process Improvement of RJ-4 fuel Preparation using a Heteropoly Acid Catalyst (Heteropoly acid촉매를 이용한 RJ-4연료의 제조공정 개선연구)

  • Jeong Byung-Hun;Han Jeong-Sik;Choi Chang-Sun;Hong Myung-Pyo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.229-232
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    • 2005
  • The study on the improvement of manufacturing process of RJ-4 liquid fuel that have high flash point, was carried out. In preparing of RJ-4 using commercially available MCPD, 1st, 2nd hydrogenation and isomerization reaction were enabled 1 step continuous process by combined use of heteropoly phosphoroustungstic cesium salt catalyst and 2nd stage-heat-controllable reactor. Also when heteropolyacid cesium salt was used as a isomerization catalyst instead of aluminum chloride, formation rate of exe-THDMCPD was higher, the catalyst could be easily separable from product and there was no production of waste acid, so this new reaction condition was confirmed as the environment friendly process.

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Breeding and Production Research Direction for Soybean Self-Sufficiency Improvement in Korea

  • Jee-Yeon Ko;Beom-Kyu Kang;Jeong-Hyun Seo;Jun-Hoi Kim;Su-Vin Heo;Man-Soo Choi;Jae-Bok Hwang ;Choon-Song Kim;Myeong-Gyu Oh
    • Proceedings of the Korean Society of Crop Science Conference
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    • 2022.10a
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    • pp.23-23
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    • 2022
  • Recently, soybean production and market price are unstable, even if demand of soybean is maintained. Diverse conditions such as climate change, a decrease in rural population, and consuming affect food industry. In this situation, food security is soaring as important key-word again, and MAFRA is promoting policies for improving soybean self-sufficiency with the goal of 40% until 2030. The point of policy is to extend a production and stabilize a demand for soybean with supporting large-scale soybean paddy-field complex. According to the background, soybean breeding and production research in NICS are proceeded with three parts. First, production improvement with soybean cultivation land enlargement and high-yield cultivar development. Various growth period soybean cultivars for double cropping, irrigation management technologies in paddy field, and hyper-yield and specific-region adaptable cultivar development. Second, reduction of production expense with mechanized cultivation and digital-based field management technologies. Third, consumer-friendly and high quality soybeans with high protein cultivar for alternative protein usage and high food process-ability for soy milk, tofu, soybean sprouts, and grain usage. Each part need to be combined and advanced to improve soybean industry and soybean self-sufficiency.

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