• Design & Manufacturing
• /
• 제9권2호
• /
• pp.6-9
• /
• 2015

The objective of manufacturing knowledge sharing platform is to convert the production experience like a worker's know-how into quantitative values, to construct database of the process technologies and to share the technologies systematically via web portal service. In addition, the knowledge sharing platform contains the total production processes of automobile and mobile products such as information of experts, facilities, and cutting-edge R&D outputs. Automobile, telecommunication mobile, and semiconductors account for a large amount of Korea's export industry rate. These industries need production technology which is a result of converting worker's know-how and R&D. Manufacturing knowledge portal aims to enable transforming production experience such as worker's know-how into standardized form for constructing database and sharing technologies systematically. Manufacturing knowledge portal can contribute to small and mid-sized manufacturing companies with further improvements.

• Advances in materials Research
• /
• 제13권1호
• /
• pp.1-18
• /
• 2024

The present experimental investigation focuses on finding optimal parametric data-set of laser micro-drilling operation with minimum taper and Heat-affected zone during laser micro-drilling of Carbon Nanotube/Epoxy-based composite materials. Experiments have been conducted as per Box-Behnken design (BBD) techniques considering cutting speed, lamp current, pulse frequency and air pressure as input process parameters. Then, the relationship between control parameters and output responses is developed using second-order nonlinear regression models. The analysis of variance test has also been performed to check the adequacy of the developed mathematical model. Using the Response Surface Methodology (RSM) and an Accelerated particle swarm optimization (APSO) technique, optimum process parameters are evaluated and compared. Moreover, confirmation tests are conducted with the optimal parameter settings obtained from RSM and APSO and improvement in performance parameter is noticed in each case. The optimal process parameter setting obtained from predictive RSM based APSO techniques are speed=150 (m/s), current=22 (amp), pulse frequency (3 kHz), Air pressure (1 kg/cm²) for Taper and speed=150 (m/s), current=22 (amp), pulse frequency (3 kHz), air pressure (3 kg/cm²) for HAZ. From the confirmatory experimental result, it is observed that the APSO metaheuristic algorithm performs efficiently for optimizing the responses during laser micro-drilling process of nanocomposites both in individual and multi-objective optimization.

• Korean Chemical Engineering Research
• /
• 제44권3호
• /
• pp.323-327
• /
• 2006

이 논문에서는 전 과정 평가 기법을 이용하여 촉매반응에 의한 에탄올 생산공정의 환경적 가치를 평가하고 발효에 의한 에탄올 생산공정과 그 환경성을 비교하였다. 평가의 목적은 두 공정의 환경성 비교를 통하여 보다 환경 친화적인 공정 개발을 위한 방안을 마련하는데 있었다. 두 공정에서 생산되는 에탄올의 소비 및 폐기 과정은 모두 동일하다고 가정하고 원료물질의 획득으로부터 제품의 생산 과정에 대한 전 과정 평가를 실시하였다. 촉매공정에 대한 전 과정 목록분석을 통해 중간 원료인 메탄올의 생산 과정에서 발생하는 이산화탄소가 주요 환경오염인자라는 것을 확인하였다. 두 공정에 대한 영향평가의 결과 비교를 통하여 발효에 의한 에탄올 생산이 촉매반응에 의한 것보다 환경 친화적이라는 것을 확인하였다. 전 과정 평가의 결과를 바탕으로 공정의 환경성 개선을 위한 방안을 제시하였다.

• 한국항행학회논문지
• /
• 제13권2호
• /
• pp.238-243
• /
• 2009

현재 공장의 생산 시스템의 서버와 클라이언트의 데이터 송수신은 대부분 유선 통신망을 이용한 자동화 시스템으로 이루어져있다. 유선 통신망을 이용한 시스템인 생산 설비 기기 및 검사 장비는 교체시 많은 시간적, 경제적 비용이 발생하는 단점이 있다. 따라서 공정 과정에서 상이한 장비의 관리 및 제어를 위한 유지, 보수비용이 발생하고 있으며, 장비의 노후 및 신기술이 적용된 장비로의 교체 시 이 기종 간의 통신망 혼재로 생산 라인의 일시적 중단 및 추가적인 비용이 발생하고 있다. 이러한 문제들은 산업용 장비들 간의 무선 통신을 통하여 해결 할 수 있다. 이에 본 연구에서는 무선 네트워크 환경에서 저비용의 신뢰성 있는 통신 방식인 IEEE 802.15.4 기술을 적용하여 공간적 복잡도를 해결하고, 서로 다른 장비간의 유선 통신망을 무선으로 전환하였을 때, 얼마나 좋은 성능을 나타내는지 분석하였다.

• 한국군사과학기술학회지
• /
• 제2권2호
• /
• pp.13-23
• /
• 1999

This paper deals with manufacturing process design of a simplified gun tube applying CE principle. A concept and characteristics of CE, mathematical model for understanding interaction between design and manufacturing, basic elements and related equations for process planning and cost estimating are introduced. A Knowledge-based Computer-Aided Process Planning System(KCAPPS) is constructed, yielding optimal production cost/time for the shape input and selection of appropriate machines and tools.

• Industrial Engineering and Management Systems
• /
• 제13권3호
• /
• pp.258-266
• /
• 2014

This paper proposes a management system for the educational program of production managers on the basis of value co-creation by the learner and the instructor. The program combines an intelligent knowledge-based approach with the kaizen activity program. The program helps individuals acquire knowledge and skills to ensure the total rather than the partial optimization of processes and operations facilitating continuous improvement in the workplace. To achieve these goals, the program uses models of a learning process and a swing of enlightenment. In addition, the program is supported by a framework of academic, business people, consultants, and government officers. The program was developed using an instructional design approach. This paper discusses the process of developing and managing the educational program between 2006 and 2012 as well as the results obtained.

• 한국정밀공학회지
• /
• 제18권1호
• /
• pp.63-73
• /
• 2001

This paper presents a process and operation planning system with an NC code post-processor for effective machining of press dies for production of cars. Based on the machining features, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor we developed adjusts feedrates along the tool path to reduce machining time. The adjustment rule is selected based on the metal removal rate estimated by virtually machining with virtual cutting tool.

• 수산해양기술연구
• /
• 제44권4호
• /
• pp.353-361
• /
• 2008

Recently a modern style sailing boat suitable for Korean sea was designed through full three dimensional design skill by the authors. In this paper, based on this three dimensional hull and deck design, a production process of 31ft class cruiser sailing boat was developed. First of all, it was possible to make the digital mock-up for design boat. Through this mock-up and RP(rapid prototyping) modeling, an appropriate general arrangement of design boat was able to be determined at final. And also the female deck mould was able to be made by a 5-axis NC cutting machine. By doing this method, more higher efficiency and precision for sailing boat production could be achieved than before. Through this research the total process of design and construction for the designed boat was established.

• 한국CDE학회논문집
• /
• 제14권6호
• /
• pp.424-433
• /
• 2009

In order to improve productivity and efficiency of ship production process, production technology converged with Information Technology can be considered. Mid-term scheduling based on long-term schedule of ship building and execution planning based on short-term production schedule have an important role in ship production processes and techniques. However, data used in the scheduling are from the experiences of the past, cognitive, and often inaccurate, moreover the updates of the data by formatted documents are not being performed efficiently. This paper designs the tracking and monitoring system for the curved plates forming process with shop level. At first step to it, we redefine and analyze the curved plates forming process by using SysML. From the definition and analysis of the curved plates forming process, we design the system with respect to operational view considering operational environment and interactions between systems included and scenario about operation, and with respect to system view considering functionalities and interfaces of the system. In order to study the feasibility of the system designed, a prototype of the system has been implemented with 13.56 MHz RHD hardware and application software.

• 소성∙가공
• /
• 제8권6호
• /
• pp.591-603
• /
• 1999

A computer-aided process planning system for rotationally symmetric deep drawing products has been developed. The application for non-axisymmetric components, however, has been reported yet. Therefore, this study investigates process sequence design in deep drawing process and constructs a computer-aided process planning system for non-axisymmetric motor frame products with elliptical shape. The system developed consists of three modules. The first one os a 3-dimensional modeling module to calculate surface area for non-axisymmetric products. The second one is a blank design module that creates an oval-shaped blank with the identical surface area. The third one is a process planning module based on production rules that play the best important roles in an expert system for manufacturing. The production rules are generated and upgraded by interviewing with field engineers. Especially, drawing coefficient, punch and die radii are considered as main design parameters. The constructed system for elliptical deep drawing products would be very useful to reduce lead time and improve accuracy for production.