• Title/Summary/Keyword: Production time

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Development of 3D CAM system for End mills manufacturing

  • Trung-Thanh Pham;Ko, Sung-Lim;Kim, Yong-Hyun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.850-853
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    • 2004
  • The development of 3D CAM system for the manufacturing of end mills becomes a key approach to save the time and reduce cost for end mills manufacturing. This paper presents the calculation and simulation of end mill tools CNC machining bases on 5-axes CNC grinding machine tool. In this study describes the process of generation and simulation of grinding point data between the tool and the grinding wheels through the machined time. Depend on input data of end mill geometry, wheels geometry, wheel setting, machine setting the end mill configuration and NC code for machining will be generated and visualized in 3 dimension before machining. The 3D visualizations of end mill manufacturing was generated by using OpenGL in C++. The development software was designed by using Microsoft Visual C++, which has many advantages for users, saving time and reducing manufacturing cost.

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Acoustic Telemetrical Tracking of the Response Behavior of Red Seabream (Chrysophrys major) to Artificial Reefs (음향 텔레메트리 기법에 의한 참돔의 인공어초에 대한 반응행동 추적)

  • SHIN Hyeon-Ok;TAE Jong-Wan;KANG Kyoung-Mi
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.37 no.5
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    • pp.433-439
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    • 2004
  • The movement range and diurnal behavior of red seabream (Chrysophrys major) tagged by the ultrasonic pinger externally were measured by acoustic telemetry techniques in the marine ranch of Tongyeong on 20 March to 30 October, 2003. The movement of fishes was monitored with the radio-acoustic linked positioning (RAP) buoy system and VR2 receivers. The test fishes showed behavior. pattern going to deep waters and returning to shallow waters. They moved gradually to deep waters as time goes by. They had a tendency to move wider range in night-time than day-time. It was found that the test fishes rarely showed a significant response to the artificial reefs.

Determination of the Starting Value and the Resetting Time for a Production Process with Linear Shift in the Process Mean (공정평균이 변하는 생산공정의 공정평균의 초기값 및 재설정 시간 결정)

  • 안동근;장중순
    • Journal of Korean Society for Quality Management
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    • v.26 no.4
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    • pp.51-64
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    • 1998
  • Mean shifts may be found in tool wear in machining, drawing, stamping and moulding operations, which make the process quality level deteriorate over time. In such situations, it is necessary to reset or readjust the manufacturing process at regular time basis or by inspection to prevent defective items produced. Although the deterioration rate may be assumed to be linear in a production cycle, there are many cases where the rate varies after resetting due to the variation of tool characteristics or by using the resharpened tools. In such cases, the deterioration rate should not be assumed to be a deterministic constant but a random variable. This paper is to find an optimal resetting period and quality level for such production processes.

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Numerical Simulations of the Pyrolysis of 1, 2 Dichloroethane

  • Lee, Ki-Yong
    • Journal of Mechanical Science and Technology
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    • v.16 no.1
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    • pp.102-108
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    • 2002
  • Numerical simulations of 1, 2 dichloroethane(EDC) pyrolyisis are conducted to understand the process in the production of the vinyl chloride monomer (VCM) and by-products. A chemical kinetic mechanism Is developed, with the adopted scheme involving 44 gas-phase species and 260 elementary forward and backward reactions. Detailed sensitivity analyses and the rates of production analysis are performed on each of the reactions and the various species, respectively. The concentrations of EDC, VCM, and HCI predicted by this mechanism are in good agreement with those deduced from experiments of commercial and laboratory scale. The mechanism is found to accurately predict the EDC yield an(1 the production of by-products by varying the ranges of pyrolysis temperature, residence time, and pressure which impact on the pyrolysis of 1, 2 dichloroethane. The influence of reactions related to H atom on the relative sensitivity of EDC becomes important as the residence time increases. The pyrolysis of EDC mainly occurs through C$_2$H$_4$Cl$_2$+Cl=CH$_2$CICHI+HCI.

On optimal cyclic scheduling for a flexible manufacturing cell

  • Kise, Hiroshi;Nakamura, Shinji;Karuno, Yoshiyuki
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1250-1255
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    • 1990
  • This paper discusses an optimal cyclic scheduling problem for a FMC (Flexible Manufacturing Cell) modeled by a two-machine flowshop with two machining centers with APC's (Automated Pallet Changers), an AGV (Automated Guided Vehicle) and loading and unloading stations. Cyclic production in which similar patterns of production is repeated can significantly reduce the production lead-time and WIP (Work-In-Process) in such flexible, automated system. Thus we want to find an optimal cyclic schedule that minimizes the cycle time in each cycle. However, the existence of APC's as buffer storage for WIP makes the problem intractable (i.e., NP-complete). We propose an practical approximation algorithm that minimizes, instead of each cycle time, its upper bound. Performances of this algorithm are validated by the way of computer simulations.

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Effect of Plant Age on Infection of Soybean by Calonectria ilicicola (Calonectria ilicicola의 감염에 대한 콩 식물체 나이가 미치는 영향)

  • ;J. S. Russi;J. P. Snow
    • Korean Journal Plant Pathology
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    • v.14 no.3
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    • pp.247-252
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    • 1998
  • A series of greenhouse test was conducted to evaluate infection of Calonectria ilicicola on soybean plants of different ages at time of inoculation. Lesion length and number of perithecia were determined on cultivars Braxton, Deltapine 726, and Riverside 699 that were 10∼40 days old and 4-10 days old at time of inoculation. Quadratic and linear relationships were described between plant age at inoculation and lesion length or perithecia production in greenhouse studies. Soybean seedlings exhibited low susceptibility to C. ilicicola regardless of cultivar susceptibility. On 8- or 1-0-days-old Braxton, lesion lenght and perithecia numbers were reduced. Lesion lengths were longest on plants 30 days old whereas perithecia production was greatest on plants 20∼30 days old at time of inoculation. Differences in lesion length and perithecia production that were observed on young plants (4∼10 days old) were similar to relative levels of susceptibility in soybean cultivars in greenhouse and field tests, suggesting that reaction to C. ilicicola in soybean cultivars may be determined early in plant development.

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A Study on the Quality Estimation of Resistance Spot Welding Using Hidden Markov Model (은닉 마르코프 모델을 이용한 저항 점용접 품질 추정에 관한 연구)

  • 김경일;최재성
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.45-45
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    • 2002
  • This study is a middle report on the development of intelligent spot welding monitoring technology applicable to the production line. An intelligent algorithm has been developed to predict the quality of welding in real time. We examined whether it is effective or not through the In-Line and the Off-Line tests. The purpose of the present study is to provide a reliable solution which can prevent welding defects in production site. In this study, the process variables, which were monitored in the primary circuit of the welding, are used to estimate the weld quality by Hidden Markov Model(HMM). The primary dynamic resistance patterns are recognized and the quality is estimated in probability method during the welding. We expect that the algorithm proposed in the present study is feasible to the applied in the production sites for the purpose of in-process real time quality monitoring of spot welding.

A Study on the Quality Estimation of Resistance Spot Welding Using Hidden Markov Model (은닉 마르코프 모델을 이용한 저항 점용접 품질 추정에 관한 연구)

  • 김경일;최재성
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.769-775
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    • 2002
  • This study is a middle report on the development of intelligent spot welding monitoring technology applicable to the production line. An intelligent algorithm has been developed to predict the quality of welding in real time. We examined whether it is effective or not through the In-Line and the Off-Line tests. The purpose of the present study is to provide a reliable solution which can prevent welding defects in production site. In this study, the process variables, which were monitored in the primary circuit of the welding, are used to estimate the weld quality by Hidden Markov Model(HMM). The primary dynamic resistance patterns are recognized and the quality is estimated in probability method during the welding. We expect that the algorithm proposed in the present study is feasible to the applied in the production sites for the purpose of in-process real time quality monitoring of spot welding.

On-time Production and Delivery Improvements through the Demand-Lot Pegging Framework for a Semiconductor Business (반도체 산업에서 생산용량을 고려한 오더-로트 페깅기반의 납기약속 방법의 정합성 향상에 대한 연구)

  • Seo, Jeong-Cheol;Bang, June-Young
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.4
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    • pp.126-133
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    • 2014
  • This paper addresses order-lot pegging issues in the supply chain of a semiconductor business. In such a semiconductor business (memory or system LSI) order-lot pegging issues are critical to achieving the goal of ATP (Available to Promise) and on-time production and delivery. However existing pegging system and researches do not consider capacity limit on bottleneck steps. This paper presents an order-lot pegging algorithm for assigning a lot to an order considering quality constraints of each lot and capacity of bottleneck steps along the entire FAB. As a result, a quick and accurate response can be provided to customer order enquiries and pegged lot lists for each promised orders can be shown transparently and short or late orders can be detected before fixing the order.

Tryout Management System for Press Dies Production using Ubiquitous Technology (유비쿼터스 기술을 이용한 프레스 금형의 트라이아웃 관리시스템)

  • Choi, Sang-Su;Yang, Tae-Ho;Noh, Sang-Do;Jin, Hee-Ju;Lee, Yong-Han;Lee, In-Seok;Kwon, Sung-Oh
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.5
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    • pp.314-322
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    • 2009
  • In these days, automotive companies are trying to develop new manufacturing technologies and paradigms for rapid product development and production. The press die development process account for 40% of entire vehicle development process, and tryout process usually takes 3 to 4 months, and it is the biggest time portion out of dies manufacturing. Therefore, the effective tryout management system is essential to reduce time and cost of automotive press die production. This paper suggests improved process and practical application of tryout management using ubiquitous technology, and shows the results such as shorten time, improved quality and supporting of lifecycle engineering of press die.