• Title/Summary/Keyword: Production monitoring system

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Production Information Monitoring System for CIM in Footwear Industry

  • Kim, In-Ho
    • Journal of information and communication convergence engineering
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    • v.7 no.4
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    • pp.459-464
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    • 2009
  • This paper presents a production information monitoring system as an infrastructure of CIM system in footwear industry. The system is composed of hardware devices of terminal, communication converter, line controller and software for manufacturing processes. A terminal like a scanner is used for shop floor data input and a line controller is used to link between terminal and server. LAN and RS485 are used for connecting hardware components and deliver their information mutually. In the system, real time production information is acquired from information resources such as group of uppers and soles. The collected production information is delivered to a line controller and analyzed. Server receives information from line controller and machines for production management. Production planning information that is machined in the server is delivered to the shop floor and used for the production management of work in process, and used for improvement of productivity in a footwear production company. The implementation of the developed system shows the effectiveness of the system.

Ubiquitous Integration Monitoring System for the Feeding and Environment Management of Livestock Production (가축 생산성 향상을 위한 유비쿼터스 통합 모니터링 시스템)

  • So, Sunsup;Kim, Byeongho;Eun, Seongbae;Jun, Jungho
    • Journal of Information Technology Services
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    • v.11 no.sup
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    • pp.75-88
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    • 2012
  • This research aims to propose a ubiquitous integration monitoring system for the feeding and environment management of livestock production. The integration monitoring system proposed in this research is based on an integrated platform, and consists of livestock shed environment monitoring system, livestock monitoring system, livestock remote medical treatment, and feeding and management system. This research conducts the followings. First, we review the previous researches on livestock related ubiquitous monitoring system to examine the factors to be considered in the proposed system. Then, we design the system and implement the prototype to demonstrate the possibility of the application of this system to real stockbreeding environment.

Development of Shoes Process Management Monitoring System for Supporting SCM Using LabVIEW (LabVIEW를 이용한 SCM 지원 신발 공정관리 모니터링 시스템 개발)

  • Lee Byung Woo;Kim Chang Dong;Lee Young Jin;Go Seok Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.135-143
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    • 2005
  • The shoes process management monitoring system for supporting SCM is developed in this study. This system consists of a monitoring program, a conveyer system, a pneumatic unit, a controller, an USB camera, and a server and a client computer. To operate the developed system easily, the monitoring program using LabVIEW in the Windows environment is developed. This program consists of 5 modules: production management, inventory control, media management, defective management, and communication management. The developed system has several advantages: reduced time for managing process work, decreased labor costs, effective operation, and continuous work without an operator. Nowadays advanced manufacturing companies are trying to find a way to check the performance of their production equipments and plants from remote sites. Thus, to manage the developed system from remote sites, communication network is constructed. In order to evaluate the performance of the monitoring system, experiments were performed. The experimental results showed that the developed system provided a reliable performance and a stable communication.

Production Equipment Monitoring System Based on Cloud Computing for Machine Manufacturing Tools

  • Kim, Sungun;Yu, Heung-Sik
    • Journal of Korea Multimedia Society
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    • v.25 no.2
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    • pp.197-205
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    • 2022
  • The Cyber Physical System(CPS) is an important concept in achieving SMSs(Smart Manufacturing Systems). Generally, CPS consists of physical and virtual elements. The former involves manufacturing devices in the field space, whereas the latter includes the technologies such as network, data collection and analysis, security, and monitoring and control technologies in the cyber space. Currently, all these elements are being integrated for achieving SMSs in which we can control and analyze various kinds of producing and diagnostic issues in the cyber space without the need for human intervention. In this study, we focus on implementing a production equipment monitoring system related to building a SMS. First, we describe the development of a fog-based gateway system that links physical manufacturing devices with virtual elements. This system also interacts with the cloud server in a multimedia network environment. Second, we explain the proposed network infrastructure to implement a monitoring system operating on a cloud server. Then, we discuss our monitoring applications, and explain the experience of how to apply the ML(Machine Learning) method for predictive diagnostics.

Implementation of the Integrated Monitoring System for Improvement of Production Environment (생산환경 개선을 위한 통합 모니터링 시스템 구현)

  • Yoon, Jae-Hyeon;Jang, Sang-Gil;Jung, Jong-Mun;Ko, Bong-Jin
    • Journal of Advanced Navigation Technology
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    • v.23 no.5
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    • pp.481-486
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    • 2019
  • Smart Factory requires real-time monitoring and analysis of all process processes for optimal production environment. Monitoring system for data collection from various sensors is necessary to make all production processes automatic. By storing and analyzing the collected data, we can check whether there are any signs of abnormalities in any machine or equipment. Thus, in this paper, an integrated monitoring system for smart factory incorporating a working environment monitoring system and an automatic storage system of measurement values was implemented. By using the automatic storage system of measurement values, it is possible to carry out reliable inspection in any place without misentry. Also, through working environment monitoring system using LoRa, production environments such as temperature, humidity and atmospheric pressure can be monitored in real time.

An Expert System for Monitoring and Control of an Oil Production Facility

  • Uraikul, Varanon;Chan, Christine W.;Asghari, Koorosh;Monea, Michael J.
    • Proceedings of the IEEK Conference
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    • 2002.07b
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    • pp.1169-1172
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    • 2002
  • This paper presents the development of an expert system for monitoring and control of an oil production facility. The objectives of developing an expert system for the oil production facility are to monitor the Important processing parameters in different sections of the facilities and to control battery operations in real time. By providing consistent, fast, and reliable decision support to operators, the expert system can be used for automated monitoring and control of a petroleum production facility located south of Regina in Saskatchewan, Canada. The system was implemented in Visual Basic 6.0.

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Implementation of Monitoring System for Smart Factory (스마트 팩토리를 위한 모니터링 시스템 구현)

  • Yoon, Jae-Hyeon;Jung, Jong-Mun;Ko, Bong-Jin
    • Journal of Advanced Navigation Technology
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    • v.22 no.5
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    • pp.485-489
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    • 2018
  • For the construction of smart factory that are part of the Fourth Industrial Revolution, data from the production environments and production machines should be collected, analyzed, and feedback should be given to predict when failures take place or parts should be replaced. For this purpose, a system that monitors the production environments and the status of the production machines are required. In this paper, the monitoring system for mobile devices and PC is implemented by collecting environmental data from production sites and sensor data of production machine using LoRa, a low-power wireless communication technology. On the mobile devices, production environments and vibration data can be displayed in real time. In PC monitoring program, sensor data can be displayed graphically to check standard deviation and data variation. The implemented system is used to collect data such as temperature, humidity, and atmospheric pressure of the production environment, and vibration data of production machines.

Design and Prototype Implementation of the Curved Plates Flow Tracking and Monitoring System using RFID (RFID 기술을 이용한 곡가공 부재 추적 및 모니터링 시스템 설계 및 프로토타입의 구현)

  • Noh, Jac-Kyou;Shin, Jong-Gye
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.6
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    • pp.424-433
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    • 2009
  • In order to improve productivity and efficiency of ship production process, production technology converged with Information Technology can be considered. Mid-term scheduling based on long-term schedule of ship building and execution planning based on short-term production schedule have an important role in ship production processes and techniques. However, data used in the scheduling are from the experiences of the past, cognitive, and often inaccurate, moreover the updates of the data by formatted documents are not being performed efficiently. This paper designs the tracking and monitoring system for the curved plates forming process with shop level. At first step to it, we redefine and analyze the curved plates forming process by using SysML. From the definition and analysis of the curved plates forming process, we design the system with respect to operational view considering operational environment and interactions between systems included and scenario about operation, and with respect to system view considering functionalities and interfaces of the system. In order to study the feasibility of the system designed, a prototype of the system has been implemented with 13.56 MHz RHD hardware and application software.

Requirement analysis and architecture establishment for ship production monitoring system (조선소 생산공정모니터링 시스템 개발을 위한 요구사항 분석 및 아키텍처 수립)

  • Lee, Kwangkook
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.9
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    • pp.2079-2086
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    • 2014
  • Shipbuilding production management is one of the most significant activities in productivity improvement. Shop-floor managers and production planners still do not have enough production information for shop-floor scheduling due to shortage of information sharing among them. In this research, main issues were derived from requirement analysis between production planning and shop-floor control to establish a software system architecture for ship production monitoring system(SPMS), which is developed with component based design(CBD). The proposed system's key functions cover from block shop assembly to quay outfitting stage to visualize production progress as well as to maximize production information sharing. The system will allow more reliable and accurate production information to permeate down to members of the workforce just in time.

A study for implementation of monitoring system for genetic improvement of swine breeding stock (종돈개량 모니터링시스템에 대한 고찰)

  • Do, Chang-Hee;Yang, Chang-Beom;Choi, Jae-Gwan;Yang, Boh-Suk;Song, Hyung-Jun
    • Korean Journal of Agricultural Science
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    • v.42 no.3
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    • pp.215-222
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    • 2015
  • This paper sketches the strategies and designs for monitoring system of swine genetic improvement. The system should reflect every side of pig production. The system leads us to assess the efficiency of pig production and the scope of the system includes not only nucleus, multiplying and commercial herds, but also packing and processing sectors. For more accurate statistics, data for this monitoring system must be collected from all above mentioned areas, but not by random sampling. Futhermore, data analysis results including seedstocks and distribution information of genetic trend should be included in the system. The schema of knowledge database system could be employed in the system. The monitoring system in the final destination would unify the systems derived from various sources and provide any solution in swine industry including pig breeding.