• 제목/요약/키워드: Production automation

검색결과 535건 처리시간 0.024초

조선 CIMS를 위한 용접정보 시스템 개발에 관한 연구 (Study on the Development of Welding Information System for CIMS in Shipbuilding)

  • 강병윤;박주용;엄동석
    • Journal of Welding and Joining
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    • 제14권6호
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    • pp.119-130
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    • 1996
  • 용접은 조선공업의 핵심기술의 하나로서 용접작업의 장치화와 자동화를 통한 생산성 향상은 선박의 건조비 절감에 기여하는 바가 크다. 용접의 품질과 생산성은 엔지니어링 부서로부터 제공되는 관련정보의 질과 적합성에 많이 의존한다. 본고는 선박의 설계에서 생산에 이르기까지의 정보를 통합한 조선 CIMS구축에 활용될 수 있는 선박 용접 정보 시스템에 관하여 연구하였다. 이를 위하여 기존 용접정보의 생성과정과 내용을 체계적으로 분석하고 객체지향기법을 적용하여 복잡 다양한 선박의 용접 정보를 모델링 하였다. 또 이들 객체지향 모델을 지원하면서 방대한 양의 선박 용접정보를 신속하고 정확하게 처리하는 데이터베이스를 구축하였다. 개발시스템은 산적화물선을 대상으로 하였으며 사건구동 방식의 프로그래밍 기법을 적용하고 그래픽 사용자 환경을 구현하여 사용자의 편의성을 제고하였다.

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Optimum Design of Ship Design System Using Neural Network Method in Initial Design of Hull Plate

  • Kim, Soo-Young;Moon, Byung-Young;Kim, Duk-Eun
    • Journal of Mechanical Science and Technology
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    • 제18권11호
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    • pp.1923-1931
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    • 2004
  • Manufacturing of complex surface plates in stern and stem is a major factor in cost of a preliminary ship design by computing process. If these hull plate parts are effectively classified, it helps to compute the processing cost and find the way to cut-down the processing cost. This paper presents a new method to classify surface plates effectively in the preliminary ship design using neural network. A neural-network-based ship hull plate classification program was developed and tested for the automatic classification of ship design. The input variables are regarded as Gaussian curvature distributions on the plate. Various applicable rules of network topology are applied in the ship design. In automation of hull plate classification, two different numbers of input variables are used. By observing the results of the proposed method, the effectiveness of the proposed method is discussed. As a result, high prediction rate was achieved in the ship design. Accordingly, to the initial design stage, the ship hull plate classification program can be used to predict the ship production cost. And the proposed method will contribute to reduce the production cost of ship.

제조라인 통합 설계 및 분석(II) - 디지털 가상생산 기술 적용을 통한 지속적인 라인 설계, 분석 및 최적화 프로세스 (The Integrated Design and Analysis of Manufacturing Lines (II) - Continuous Design, Analysis and Optimization through Digital Virtual Manufacturing)

  • 최상수;성낙윤;신연식;노상도
    • 한국CDE학회논문집
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    • 제19권2호
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    • pp.148-156
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    • 2014
  • Generally, over 95% of manufacturing cost is determined in the design and manufacturing preparation step, especially a great part of productivity is determined in the manufacturing preparation step. In order to improve the manufacturing competitiveness, we have to verify the problems that can be occurred in the production step and remove the unnecessary factors in the manufacturing preparation step. Thus, manufacturing industries are adopting digital manufacturing system based on modeling & simulation. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development based on simulation automation and explain the work process (Design, Analysis and Optimization) about manufacturing line development using e-FEED system. Also, the effect is described through the real implementation cases.

계층 분리 알고리즘에 의한 부품 그룹핑 및 셀 구성 (Parts grouping by a hierarchical divisive algorithm and machine cell formation)

  • 이춘식;황학
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.589-594
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    • 1991
  • Group Technology (GT) is a technique for identifying and bringing together related or similar components in a production process in order to take advantage of their similarities by making use of, for example, the inherent economies of flow production methods. The process of identification, from large variety and total of components, of the part families requiring similar manufacturing operations and forming the associated groups of machines is referred as 'machine-component grouping'. First part of this paper is devoted to describing a hierarchical divisive algorithm based on graph theory to find the natural part families. The objective is to form components into part families such that the degree of inter-relations is high among components within the same part family and low between components of different part families. Second part of this paper focuses on establishing cell design procedures. The aim is to create cells in which the most expensive and important machines-called key machine - have a reasonably high utilization and the machines should be allocated to minimize the intercell movement of machine loads. To fulfil the above objectives, 0-1 integer programming model is developed and the solution procedures are found. Next an attempt is made to test the feasibility of the proposed method. Several different problems appearing in the literature are chosen and the results air briefly showed.

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휴대폰 글라스 보호필름 자동 박리장치 개발에 관한 연구 (A Study on the Development of an Automatic Strip Machine for Removing Mobile Phone Glass Protective Films)

  • 최왕국;허장욱;김동욱
    • 한국기계가공학회지
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    • 제15권6호
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    • pp.9-15
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    • 2016
  • Due to material-specific vulnerabilities, the surfaces of the liquid crystal glasses used in mobile phones can crack easily, with even the smallest cracks undergoing propagation. To protect the glass surfaces, films are attached to the surfaces during the mobile phone production process. However, after machining the liquid crystal, removal of the film on the liquid crystal surface using chemical and mechanical methods is required. In this research, a peeling apparatus was developed for removing the films attached to liquid crystal surfaces during the production process. Mechanical attachment and design automation through experimentation and finite element modelling were performed to confirm the validity of the design.

다중 에이전트 기반 가상 생산 운영 시스템에 관한 연구 (A Study on the Multi-Agent based VM Operating System)

  • 김선;공상훈;김기범;한영근;이교일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.201-205
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    • 1997
  • As manufacturing system have become complex and globalized, rapid development and production of products are essentially requisites for competitiveness. The importance of agility in manufacturing is being emphasized and a new paradigm is necessary for reduction of the time and expenses related to planning, product development and production. To meet such requirements, virtual manufacturing (VM) environment was suggested. In this paper, Multi-agent system is adopted into VM operating system. Because our system is flexible due to agent technology, agents can be added or deleted with ease. VM unit modules which were defined as DEVS models execute independent simulation of other modules in unit level and compose one VM system with other modules. They also execute simulation in system level. This research can contribute to usefulness of VM environment due to flexibility and extensibility of this system.

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편심 외팔보 구조의 코러패드 재권취기 개발에 관한 연구 (A Study on the Development of a Corrupad Rewinding Machine with Eccentric Cantilever Structure)

  • 김강은;이종호;신대영;이우영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1609-1613
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    • 2003
  • This research focused on the development of automatically exclusive production equipment of corrupad as changing manual system into automatic system to increase the output. Therefore the minimization of the problem of the rewinding mechanism with eccentric cantilever structure is key to the achievement of the high performance for automation production. Proto-type corrupad rewinding machine is manufactured after considering the effect of the rotational vibration and natural frequency of the structure of machine by using 3D design packages such as ADAMS and I-deas. For evaluating the performance of the proto-type machine, simulations of dynamic and static characteristics using 3D design packages, a series of modal tests by accelerometer and measurements of dynamic behavior by high-speed camera for rewinding part, were carried out. As a result, the proto-type machine was not affected with the rotational vibration. Whirling error of eccentric cantilever structure in driving is small. Therefore the machine developed is most suitable to produce corrupad automatically. However reinforcement of the structure in axial direction is required due to so vibration in that direction.

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재생 합성수지 원료생산을 위한 중금속 이물질 제거 공정기술 개발 (Development of a Process Technique for Heavy Metal Removal in the Production of Recycled Synthetic Resin Materials)

  • 김정호;차천석;김재열;김지훈
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.137-142
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    • 2018
  • Recycled synthetic resin materials produced from waste vinyl and waste plastic contain many foreign substances. Plastic products made from this recycled resin materials containing foreign substances are of poor quality, with reduced the strength and rigidity. Foreign substances include heavy metals, cement, foil, dyed paper and dust. In this study, the scratch-Dies process; which remove foreign sbustances, with precision and automation, through a three-stage mesh filter, is designed. The process is evaluated with finite element analysis according to vibration loading and make. After installing the manufactured equipment, recycled resin was producde, and its heavy metal content was evaluated. Recycled synthetic resin materials were also used plastic products and evaluate their strength. In addition, the change in production was assessed.

유해화학물질 차단을 위한 고무약품 배합자동화장치 개발 (Development of Rubber Chemicals Automatic Mixed System for Toxic Chemical Block)

  • 김재열;송경석;최철준;곽남수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.305-306
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    • 2006
  • In process for production of Rubber Scheme Product that have the most inferior Working Environment is Medicine mixture and Scheme processing. Applying automation and Environment Treatment technology to the hazardous chemical and mixture processing, Through developed 'Mixture Automatic Machine for hazardous chemical Interruption type that is occurred at mixing rubber medicines', we try to decline worker's intensity of labour, Also overcomes solution of work evasion phenomenon and manpower supply and demand's difficulty by forming agreeable working environment and through the automatic scheme and mixture processing by preventing that hazardous chemical had known as disease causes of various importance disease is exposed to worker during the work. and we plan to do so that production of high added value product may be available.

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제약이론과 시뮬레이션을 이용한 진단 의료 혈액분석기의 생산성 향상 방안 연구 (Study on the Productivity Improvement of Diagnostic Medical Blood Analyzers using Theory of Constraints and Simulation)

  • 맹주혁;이강원
    • 한국시뮬레이션학회논문지
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    • 제22권2호
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    • pp.21-31
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    • 2013
  • 진단 의료 혈액 분석기는 세계 의료기기 시장에서 지속적인 고성장세를 이어가고 있다. 본 연구에서는 국내 혈액분석기가 진단 의료기기 시장에서 가격경쟁력을 높여갈 수 있도록 비용을 절감시키면서 낮은 생산원가를 실현시킬 수 있는 생산성 향상 방안을 마련하는데 중점을 두었다. TOC 제약이론의 집중개선 5단계와 공장자동화 전략을 기반으로 시뮬레이션을 모델링하였으며 단계별로 대안을 제시하고 결과를 예측하여 분석하였다. ARENA 시뮬레이션을 이용하여 현장의 상황을 정확히 모델링하였으며 TOC 제약이론 집중개선 5단계를 도입하여 보다 체계적이고 효과적으로 개선하였다. 제약공정의 능력을 확장하는 단계에서는 적절한 공장자동화를 통하여 생산성을 크게 향상시켰으며 자동화 설비 도입에 따른 경제성 분석을 실시하여 투자대비 효과를 입증하였다.