• 제목/요약/키워드: Production automation

검색결과 535건 처리시간 0.025초

Characterization of CFRP Laminates′Layups Using Through-Transmitting Ultrasound Waves

  • Im, Kwang-Hee;David K. Hsu;Cho, Young-Tae;Park, Jae-Woung;Sim, Jae-Ki;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • 제16권3호
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    • pp.292-301
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    • 2002
  • Ultrasound waves interact strongly with the orientation and sequence of the plies in a layup when propagating in the thickness direction of composite laminates. Also the layup orientation greatly influences its properties in a composite laminate. If the layup orientation of a ply is misaligned, it could result in the part being rejected and discarded. Now, most researchers cut a small coupon from the waste edge and use a microscope to optically verify the ply sequences on important parts. This may add a substantial cost to the production since the test is both labor intensive and performed after the part is cured. A nondestructive technique would be very beneficial, which could be used to test the part after curing and requires less time than the optical test. Therefore we have developed, reduced, and implemented a novel ply-by-ply vector decomposition model for composite laminates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. High probability is found, by comparisons between the model and tests, in characterizing cured layups of the laminates by using the proposed method.

객체 지향 모델링 개념을 이용한 이차원 구조물의 유한요소 자동 생성에 관한 연구 (A Study on the Automatic Mesh Generation of the Two Dimensional Structure using Object Oriented Modeling Concept)

  • 장창두;심우승
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1996년도 봄 학술발표회 논문집
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    • pp.70-77
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    • 1996
  • Recently many efforts have been made to improve the efficiency of design and production of the structures using the automation system. But, this work has been progressed as independent or partial system. And, the study on the integrated system is not sufficient in application for practical problems yet. This paper deals with the fundamental concept of modeling system and application method on structural modeling. At first, the core of the integrated system is a shape modeling system that can represent the geometric and topological information. This system must be designed as an open system to be combined with each independent automation system. The appropriate concept to realize this system on structural modeling is object oriented modeling and this enables to integrate each automation system successfully, This concept was applied to automatic mesh generation. For shape modeling system, half-edge data structure that is being used in solid modeling was modified to handle the plate structure in the plane. And, to generate the triangular meshes, direct node connection method was used. And, as a result, the integrated system that generate the meshes of two dimensional structure automatically was realized. And, programmed by C++, these systems can be combined with other systems easily and have good reusability.

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중소조선용 철의장 가공자동화시스템 개발 (An Automated Machining System for Steel Flat Bar Plasma Cutting in the Small Sized Shipbuilding Industry)

  • 류갑상;이원호
    • 한국산학기술학회논문지
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    • 제12권2호
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    • pp.852-857
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    • 2011
  • 조선업종은 숙련공의 감소와 노동력 부족을 해결하기 위해 자동화와 기계화가 필요하다. 특히 조선용 핸드레일 제조공정은 표준화된 타 분야와 달리 자동화가 낙후되어 있다. 본 연구에서는 조선용 핸드레일 제작에 사용할 수 있는 철의장 가공자동화시스템을 설계하고 개발하였다. 시스템의 기구부는 절단공정의 효율성, 생산성, 안정성 등을 고려하여 설계하였고, CATIA 와 ANSYS를 사용하여 구조물의 안정성을 확인하였다. 시스템 제어부는 개방성과 확장성을 제공하는 PCNC 콘트롤러를 사용하였고, 터치스크린 방식의 화면 조작을 통해 시스템의 제어 및 모니터링을 할 수 있도록 구축하였다. 개발된 철의장 가공자동화시스템은 수차의 구동테스트 및 가공테스트를 통해 성능의 우수성을 입증하여 실용단계에 있다.

재해분석과 실태조사를 통한 스마트 팩토리 공정의 위험성 감소 방안 (Plan for Risk Reduction of Smart Factory Process through Accident Analysis and Status Survey)

  • 변정환
    • 한국안전학회지
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    • 제37권5호
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    • pp.22-32
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    • 2022
  • The domestic smart factory is being built and spread rapidly, mainly by mid-sized companies and large enterprises according to the government's active introduction and support policy. But these factories only promote production system and efficiency, so harmfulness and risk factors are not considered. Therefore, to derive harmful risk factors in terms of industrial safety for 12,983 government-supported smart factory workplaces from 2014 to 2019, industrial accident status analysis compared workplaces with automation facilities and government-supported workplaces with automation facilities. Also, to reduce risks associated with domestic smart factory processes, twenty government-supported workplaces with automation facilities underwent analysis, evaluating risks through a status survey using the process evaluation table. In addition, the status survey considered region, size, industry, construction level, and accident rate; the difference in risk according to the structure of the process was confirmed. Based on the smart factory process evaluation results, statistical analysis confirmed that serial, parallel, and hybrid structures pose different risk levels and that the risks of mixed structures are greater. Finally, safety control system application was presented for risk assessment and reduction in the smart factory process, reflecting the results of disaster analysis and actual condition investigation.

2D 도면 인식을 통한 부재 물량 산출 자동화 기술 개발 (Development of Automation Technology for Structural Members Quantity Calculation through 2D Drawing Recognition)

  • 선우효빈;최고훈;허석재
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 봄 학술논문 발표대회
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    • pp.227-228
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    • 2022
  • In order to achieve the goal of cost management, which is one of the three major management goals of building production, this paper introduces an approximate cost estimating automation technology in the design stage as the importance of predicting construction costs increases. BIM is used for accurate estimating, and the quantity of structural members and finishing materials is calculated by creating a 3D model of the actual building. However, only 2D basic design drawings are provided when making an estimating. Therefore, for accurate quantity calculation, digitization of 2D drawings is required. Therefore, this research calculates the quantity of concrete structural members by calculating the area for the recognition area through 2D drawing recognition technology incorporating computer vision. It is judged that the development technology of this research can be used as an important decision-making tool when predicting the construction cost in the design stage. In addition, it is expected that 3D modeling automation and 3D structural analysis will be possible through the digitization of 2D drawings.

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시뮬레이션을 이용한 중소 신발생산기업의 생산시스템 개선방안 연구 (A Study on Improvement of a Production System in Small and Medium Sized Shoes Companies using Simulation)

  • 이경근;윤원영;문일경;조형수;차병철
    • 산업공학
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    • 제18권1호
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    • pp.35-43
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    • 2005
  • A production system in domestic shoes companies has difficulty in achieving automation and information because of insufficiency of flexibility and standardization. Particularly small and medium sized shoes companies producing by OEM have tendency to chase the given production schedule blindly without considering major factors that may affect the production. Therefore, the production schedules or the process conditions can not be optimally set and are extemporized by the experience in the past. These behaviors cause low productivity and financial loss. To maximize efficiency and productivity of the shoe-making process, we develop a simulation model based on a production system in small and medium sized shoes companies. The model has been developed using ARENA which has been demonstrated to be a powerful tool to simulate various manufacturing systems. Using the simulation model, we find out several problems for the production process, and then suggest several alternatives to improve the system.

생화 장식 꽃받침 자동 생산 시스템 개발 (Development of a flower support for real flower decoration Automatic Production System)

  • 송명석;김만중;김선봉;기붕;유범상
    • 한국산학기술학회논문지
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    • 제19권7호
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    • pp.63-71
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    • 2018
  • 본 논문에서는 생화 장식용 꽃 받침대를 자동으로 제작하기 위하여 고주파 융착기를 사용하여 생화 장식용 꽃 받침대 자동 제작 시스템을 개발하였다. 수동으로 제작되어지는 생화 꽃 받침은 소비자의 수요를 충족시키지 못하여 자동 제작시스템을 통해 생산성을 높이기 위하여 개발을 진행하였다. 생화 장식용 꽃 받침대는 플라스틱으로 이루어진 꽃 받침대인 캡과 캡을 지지하는 부직포로 이루어진 밑판으로 구성된다. 캡을 고주파 융착기로 이송하기 위해 가이드를 설계하였으며 가이드의 재질 및 형상에 따른 실험을 통해 최적의 가이드를 개발하였다. 전체 시스템을 제작하기 위하여 가이드와 악세서리의 무게를 정하고 그에 적합한 모터와 풀리를 계산을 통하여 도출해 냈다. 자동 제작 시스템의 제어는 PCB 기판을 기반으로 하여 안정성 및 보안성을 높였으며 리모컨을 사용하여 수동모드와 자동모드를 사용할 수 있도록 하였다. 제작 후 시스템의 이송정밀도와 반복 정밀도를 실험해본 결과 이송정밀도는 X축 2.7mm Y축 1mm로 측정 되었고 반복 정밀도는 0mm로 측정되어 생화 장식 꽃 받침대를 제작하는데 문제가 없다는 것을 확인하였다. 생산성을 확인해본 결과 1일 8시간 기준 수동 제작시 35개를 생산하고 자동 생산 시 70개를 생산하여 200%의 생산성을 높인 것을 확인하였다.

동파이프 생산 설비가동의 실시간 생산정보시스템 개발 (Development of Production Information System for Real-time Operation Brass-Pipe Production Machine)

  • 정영득;김영균;박주식;강경식
    • 산업경영시스템학회지
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    • 제27권1호
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    • pp.1-8
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    • 2004
  • This study intend to make easy modification, even if there is a new job or structure change, by modularizing program and computerize and automation of production control management used in CIM. under the condition where manager control production on the job-site, for increasing connection with other operation and management on the computer by monitoring center computer, recognizing information by computer is needed, it is possible by converting transaction. So this study goal is to make delivery control and order control fast and accurate by finding dynamic history of machine and production information in enterprise without input production and quality information by themselves with quality information system. So production increase and quality improvement are possible by diminishing manager's and producer's work with the result of the study combining POP and CIM, after that, in e-business and m-business period that every enterprise must pass, customer satisfaction and sales promotion are possible with employee's computerizing minds. these study result also can knowledge process condition with theoretical class and have a power in finding a solution with foundation of theoretical knowledge.

웹 기반 중소기업형 정보 포탈 구현에 대한 기초 연구 (A study on the Realization of Information Potal based on Web for Small and Medium Sized Enterprizes)

  • 유치민;박제웅
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.12-17
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    • 2003
  • The basic concept of an improved business and productivity for Small and Medium Sized Enterprizes, which makes use of an information portal, is to assure competitive power, increase the production quantity through the interchange of a company and the outside environment, and to build cooperation. To reduce the charge of the equipment, as well as to introduce and information program, it should build an information environment from inside the company by suing the information portal ASP(Application Service Provider). This portal is already built by the basic information infrastructure through the Internet.

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공장 자동화에 관한 소고 : 그룹 테크놀로지를 이용한 생산원가 추정 (A Bit of Factory Automation : Manufacturing Cost Estimation Using Group Technology)

  • 이성렬
    • 대한산업공학회지
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    • 제15권2호
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    • pp.77-86
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    • 1989
  • A fully automated cost estimation system(FACES) has been developed. Since speed, accuracy, and consistency are essential factors in automating a cost estimation, the use of computers in cost estimation system(CES) has grown rapidly in the last few years. FACES is a micro computer based cost estimation system that employs a manufacturing knowledge base. A Group Technology(GT) based part classification and coding(C&C) scheme is used to automate the process planning aspects of cost estimation. Variant process planning methods are employed to generate workstation routings from form features of the part. The system has been tested for an assembly of six machined parts. Results indicate that the system could provide a substantial improvement in accuracy, productivity, and performance over the more traditional full dialog approach to cost estimation. It also provides a good foundation for a factory automation by using a common GT based database through design to production.

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