• 제목/요약/키워드: Production automation

검색결과 535건 처리시간 0.023초

양산 무기체계 환경 부하 선별 시험 효과도 분석 및 프로파일 설계 자동화 도구 구현 (Effectiveness Analysis and Profile Design Automation Tool Implementation for The Mass Production Weapon System Environmental Stress Screening Test)

  • 김장은
    • 한국산학기술학회논문지
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    • 제17권8호
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    • pp.379-388
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    • 2016
  • 현대 무기체계 제조를 위해 적용되는 수많은 생산 기술과 다양한 공정 환경으로 인해 다양한 결함이 무기체계 제조공정에 유입되고 있다. 이렇게 제조공정에 유입되는 결함 중 육안 검사, 기능 시험 등 기존 품질 관리 절차를 통해 검출할 수 있는 "명백결함(Patent Defect)"과 무기체계 복잡성과 제조공정의 복잡도로 기존 품질 관리 방식으로 검출이 제한되는 "잠재결함(Latent Defect)" 2가지 종류가 있다. 이러한 초기 결함 문제를 최소화하기 위해 무기체계 생산공정 중 유입된 결함요소를 환경부하(온도, 진동)를 활용하여 결함검출/제거/개선하기 위해 환경 부하 선별(ESS : Environmental Stress Screening) 시험을 수행해야 한다. 본 논문은 국내 무기체계 제조업체에서 정량적 환경 부하 선별 시험 설계의 어려움을 최소화하기 위해 MIL-HDBK-344(Environmental Stress Screening of Electronic Equipment)의 수학적 모델을 기반으로 정량적 환경 부하 선별시험 효과도 분석 및 프로파일 자동화 도구를 구현하였으며, 6가지(온도부하변수 3가지(온도범위/온도변화율/허용 잔류결함밀도), 진동부하변수 2가지(부하크기/허용 잔류결함밀도), 시험설계변수 1가지(허용 시험시간)) 시나리오를 통해 구현된 도구 유효성을 확인했다.

재구성형 모듈러셀의 팔레트-치구 할당: 통합적 접근 (Pallet-fixture Allocation in Reconfigurable Manufacturing Cells: An Integrative Approach)

  • 한수민;서진우;박진우;이종국;강경철;이상호;문점생
    • 한국정밀공학회지
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    • 제29권4호
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    • pp.357-366
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    • 2012
  • To schedule a Reconfigurable Manufacturing Cell (RMC), reconfiguration and setting decisions should be made first. Those decisions, together with characteristics of production orders, affect attainable performance of a system. So an integrative approach is required considering all decisions and characteristics rather than dealing with each of them separately. Pallet-fixture allocation, as a decision problem in setting, which determines the number of pallets to be equipped with each fixture type to produce different types of products, has rarely been investigated. In this study, several pallet-fixture allocation rules are proposed including both simple and novel ones. Then system performance is investigated through various combinations of setting and scheduling decisions (rules) for given system configurations and production orders, via simulation. The result shows that one of proposed pallet-fixture allocation rules which considers both configuration and order characteristic outperforms the others, justifying the necessity of an integrative approach in the RMC operation.

동시공학 설계를 이용한 웹기반의 철의장 자동생산 시스템 설계에 관한 연구 (A Study of Web based sheet metal cutting system using of concurrent engineering design concept)

  • 류갑상;김형곤
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2008년도 춘계종합학술대회 A
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    • pp.632-635
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    • 2008
  • 최근 들어 공장자동화분야에 동시공학이라는 개념이 활용되고 있다. 본 논문에서는 판재를 절단하여 철의장 부품을 생산하는 작업 현장이 회사 내 외의 협업이 요구되는 환경임에도 불구하고, 분산화 된 동시공학적 생산개념이 적용된 사례가 없어 이와 관련된 연구를 수행하였다. 클라이언트/서버 환경의 철의장 부재생산 자동화시스템을 설계하고, 부재 절단에 필요한 NC포스트프로세서 구축기를 설계하였다. 또한 부재생산 전 공정을 동시공학적 분산처리를 수행했을 때 기존의 생산공정에 비해 제품생산에 소요되는 시간이 단축됨을 보였다.

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복수로봇 시스템의 동력학적 연구-대상물과 닫힌 체인을 형성할때의 문제- (Dynamic Analysis of Multi-Robot System Forcing Closed Kinematic Chain)

  • 유범상
    • 대한기계학회논문집
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    • 제19권4호
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    • pp.1023-1032
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    • 1995
  • The multiple cooperating robot system plays an important role in the research of modern manufacturing system as the emphasis of production automation is more on the side of flexibility than before. While the kinematic and dynamic analysis of a single robot is performed as an open-loop chain, the dynamic formulation of robot in a multiple cooperating robot system differs from that of a single robot when the multiple cooperating robots form a closed kinematic chain holding an object simultaneously. The object may be any type from a rigid body to a multi-joint linkage. The mobility of the system depends on the kinematic configuration of the closed kinematic chain formed by robots and object, which also decides the number of independent input parameters. Since the mobility is not the same as the number of robot joints, proper constraint condition is sought. The constraints may be such that : the number of active robot joints is kept the same as mobility, all robot joints are active and have interrelations between each joint forces/torques, two robots have master-slave relation, or so on. The dynamic formulation of system is obtained. The formulation is based on recursive dual-number screw-calculus Newton-Eulerian approach which has been used for single robot analysis. This new scheme is recursive and compact symbolically and may facilitate the consideration of the object in real time.

중소기업의 공장.생산설비 자동화에 필요한 교육용 하드웨어 및 소프트웨어 시스템 개발 (An Educational Hardware and Software System Developement Needed for Factory/Production Facilities Automation in Small and Medium Scale Companies)

  • 조성목;김성대;김회진;배석태;손일문;이수룡;조태제;김종철
    • 공학교육연구
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    • 제3권1호
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    • pp.42-52
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    • 2000
  • 공장 생산설비 자동화 분야는 다양한 기반기술을 응용하는 분야이다. 중소기업의 입장에서 보면, 공장 생산설비 자동화분야와 관련된 많은 애로 사항이 있다. 본 연구에서는 공장 생산설비 자동화 인력의 효율적인 양성을 위하여 자동화 관련분야의 세부과제들을 현장중심으로 도출하여 현장적응력을 향상시킬 수 있는 교육모형을 제시하고 제작하였다.

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레이저 장비의 전송 경로 자가 교정을 위한 무선 네트워크 시스템 (Wireless Networked System for Transmission Path Self-Calibration of Laser Equipment)

  • 이준영;유성은
    • 대한임베디드공학회논문지
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    • 제15권2호
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    • pp.79-85
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    • 2020
  • IIoT stands for Industrial Internet of Things used in manufacturing, healthcare, and transportation in networked smart factories. Recently, IIoT's environment requires an automated control system through intelligent cognition to improve efficiency. In particular, IIoT can be applied to automatic calibration of production equipment for improved management in industrial environments. Such automation systems require a wireless network for transmitting industrial data. Self-calibration systems in laser transmission paths using wireless networks can save resources and improve production quality by real-time monitoring and remote control of laser transmission path. In this paper, we propose a wireless networked system for self-calibration of laser equipment that requires a laser transmission path, and we show the results of the prototype evaluation. The self-calibration system of laser equipment measures the coordinates of the laser points with sensors and sends them to the host using the proposed application protocol. We propose a wireless network service for the wired motor controller to align the laser coordinates. Using this wireless network, the host controls the motor by sending a control command of the motor controller in an HTTP message based on the received coordinate values. Finally, we build a prototype system of the proposed design to verify the detection performance and analyze the network performance.

스마트폰 렌즈 생산시스템에 장착된 가이드 레일에 관한 진동해석 (The Analysis of Vibration on the Guide Rail Installed with Manufacturing System of the Smart Phone Lens)

  • 김영춘;조재웅;정운세
    • 한국산학기술학회논문지
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    • 제15권5호
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    • pp.2539-2544
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    • 2014
  • 전자제품의 생산량이 증가함에 따라 생산기계의 구조 때문에 불량품을 많아진다. 본 연구에서의 스마트폰 렌즈는 생산하는 과정에서 기계에서 발생하는 진동 때문에 깨지는 확률이 많다. 스마트폰 렌즈의 연구 모델에서는 가이드레일에 장착된 Robot의 질량에 따라서 Robot에 여러 가지 하중을 작용하여 진동해석을 하였다. 본 연구에서의 해석결과는 조립 자동화에 의한 스마트폰 렌즈의 생산기계 시스템에 대한 안전설계와 개발에 필요한 자료를 제공할 수 있을 것으로 사료된다.

레이저프린터용 닥터 블레이드 생산 자동화 (Automated Production System for Manufacturing the Doctor Blades of Laser Printers)

  • 전성훈;이응기
    • 한국생산제조학회지
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    • 제21권4호
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    • pp.633-638
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    • 2012
  • The doctor blade is a core part of a laser printer and directly influences the printing quality. The main specifications for doctor blades ate for them to be precise and durable. It is necessary to study an automatic production system for doctor blades in order to obtain high-efficient manufacturing processes. In this paper, the technology and the design of the automatic production line has for manufacturing doctor blades has been researched. The automated manufacturing process consists of five steps, which are the supplying of raw material, shearing, bending, bracket supplying, and the laser-spot welding process. The proposed automatic manufacturing system allowed for faster and more reliable production of doctor blades.

한국제조업(韓國製造業)의 생산관리(生産管理) 체제(體制)의 발전전략(發展戰略) (Development Strategy of Production Management Systems in Korean firms)

  • 안문영;이근희
    • 품질경영학회지
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    • 제19권1호
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    • pp.170-187
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    • 1991
  • Investments in factory automation do not guarantee productivity enhancement. Much unknown losses may exist in all aspects of production resources such as in material, manpower, machine, etc. Total productivity in korean firms has decreased in recent years. Labor and capital productivity index fall to 0.82 point and 0.73 point, respectively. Investment in FA has Increased rapidly. Tangible fixed assets per capita increased 64% during the past Three years. But, this high-technology oriented systems such as NC, robotics, CAD/CAM, FMS, etc. are often out of keeping with the old production process control, and thus do not result in satisfactory performance. This review paper concerned with these problems and suggests some future directions for production control and development strategy of korean firm's.

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POP(Point of Product)에 의한 실시간 생산정보시스템 구현 연구 (A Study Development of Production Information System for Real-time of POP)

  • 박주식;박진홍;강경식
    • 대한안전경영과학회지
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    • 제5권1호
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    • pp.45-56
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    • 2003
  • This study intend to make easy modification, even if there is a new job or structure change, by modularizing program and computerize and automation of production control management used in CIM. Under the condition where manager control production on the job-site, for increasing connection with other operation and management on the computer by monitoring center computer, Recognizing information by computer is needed, it is possible by converting transaction. So production increase and quality improvement are possible by diminishing manager's and producer's work with the result of the study combining POP and CIM, after that, in e-business and m-business period that every enterprise must pass, customer satisfaction and sales promotion are possible with employee's computerizing minds. These study result also can knowledge process condition with theoretical class and have a power in finding a solution with foundation of theoretical knowledge.