• Title/Summary/Keyword: Production automation

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Effectiveness Analysis and Profile Design Automation Tool Implementation for The Mass Production Weapon System Environmental Stress Screening Test (양산 무기체계 환경 부하 선별 시험 효과도 분석 및 프로파일 설계 자동화 도구 구현)

  • Kim, Jang-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.379-388
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    • 2016
  • There are various system defects from weapons manufacturing due to the numerous production processes and various production environments. The first kind of defect is patent defects, which can be detected by visual inspection, functional testing, and existing quality control procedures during the manufacturing process. The second kind is latent defects, which cannot be detected though existing quality management approaches because of the complexity of the system and manufacturing process. To minimize the initial defect problems, environmental stress screening (ESS) is needed to detect the defects, remove them, and improve the product conditions based on the environmental stress conditions of temperature and vibration. We implemented a tool for quantitative ESS effectiveness analysis and profile design automation based on MIL-HDBK-344 and verified it using six scenarios with different temperature stress, vibration stress, and test designs.

Pallet-fixture Allocation in Reconfigurable Manufacturing Cells: An Integrative Approach (재구성형 모듈러셀의 팔레트-치구 할당: 통합적 접근)

  • Han, Su-Min;Seo, Jin-Wu;Park, Jin-Woo;Lee, Jong-Kuk;Kang, Kyung-Chul;Lee, Sang-Ho;Moon, Jum-Seang
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.357-366
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    • 2012
  • To schedule a Reconfigurable Manufacturing Cell (RMC), reconfiguration and setting decisions should be made first. Those decisions, together with characteristics of production orders, affect attainable performance of a system. So an integrative approach is required considering all decisions and characteristics rather than dealing with each of them separately. Pallet-fixture allocation, as a decision problem in setting, which determines the number of pallets to be equipped with each fixture type to produce different types of products, has rarely been investigated. In this study, several pallet-fixture allocation rules are proposed including both simple and novel ones. Then system performance is investigated through various combinations of setting and scheduling decisions (rules) for given system configurations and production orders, via simulation. The result shows that one of proposed pallet-fixture allocation rules which considers both configuration and order characteristic outperforms the others, justifying the necessity of an integrative approach in the RMC operation.

A Study of Web based sheet metal cutting system using of concurrent engineering design concept (동시공학 설계를 이용한 웹기반의 철의장 자동생산 시스템 설계에 관한 연구)

  • Ryu, Gab-Sang;Kim, Hyeong-Gyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.632-635
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    • 2008
  • Concurrent engineering concept is used in factory automation recently. In this paper, described instance that apply concurrent engineering production concept in sheet metal cutting process. Automation system to produce metal parts designed by Client/server structure, and designed NC postprocessor on inside. Also, in this paper, when handled all justices of part production by breakup design of concurrent engineering, proved can shorten tine required in product manufacture than system past.

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Dynamic Analysis of Multi-Robot System Forcing Closed Kinematic Chain (복수로봇 시스템의 동력학적 연구-대상물과 닫힌 체인을 형성할때의 문제-)

  • 유범상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.1023-1032
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    • 1995
  • The multiple cooperating robot system plays an important role in the research of modern manufacturing system as the emphasis of production automation is more on the side of flexibility than before. While the kinematic and dynamic analysis of a single robot is performed as an open-loop chain, the dynamic formulation of robot in a multiple cooperating robot system differs from that of a single robot when the multiple cooperating robots form a closed kinematic chain holding an object simultaneously. The object may be any type from a rigid body to a multi-joint linkage. The mobility of the system depends on the kinematic configuration of the closed kinematic chain formed by robots and object, which also decides the number of independent input parameters. Since the mobility is not the same as the number of robot joints, proper constraint condition is sought. The constraints may be such that : the number of active robot joints is kept the same as mobility, all robot joints are active and have interrelations between each joint forces/torques, two robots have master-slave relation, or so on. The dynamic formulation of system is obtained. The formulation is based on recursive dual-number screw-calculus Newton-Eulerian approach which has been used for single robot analysis. This new scheme is recursive and compact symbolically and may facilitate the consideration of the object in real time.

An Educational Hardware and Software System Developement Needed for Factory/Production Facilities Automation in Small and Medium Scale Companies (중소기업의 공장.생산설비 자동화에 필요한 교육용 하드웨어 및 소프트웨어 시스템 개발)

  • Cho Sung-Mok;Kim Sung-Dae;Kim Hoe-Jin;Bae Suk-Tae;Son Il-Moon;Lee Soo-Lyong;Cho Tae-Je;Kim Jong-Chul
    • Journal of Engineering Education Research
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    • v.3 no.1
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    • pp.42-52
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    • 2000
  • A Factory/Production Facilities Automation involves compound techniques as well as various applied engineering fields. Therefore, there exist lots of difficult problems related with its introduction, operation and management in small and medium scale companies. In this paper, we extract major contents for its effective traininng program reflected from industrial needs and propose a prototype model for the enhancement of its field capabilites.

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Wireless Networked System for Transmission Path Self-Calibration of Laser Equipment (레이저 장비의 전송 경로 자가 교정을 위한 무선 네트워크 시스템)

  • Lee, Junyoung;Yoo, Seong-eun
    • IEMEK Journal of Embedded Systems and Applications
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    • v.15 no.2
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    • pp.79-85
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    • 2020
  • IIoT stands for Industrial Internet of Things used in manufacturing, healthcare, and transportation in networked smart factories. Recently, IIoT's environment requires an automated control system through intelligent cognition to improve efficiency. In particular, IIoT can be applied to automatic calibration of production equipment for improved management in industrial environments. Such automation systems require a wireless network for transmitting industrial data. Self-calibration systems in laser transmission paths using wireless networks can save resources and improve production quality by real-time monitoring and remote control of laser transmission path. In this paper, we propose a wireless networked system for self-calibration of laser equipment that requires a laser transmission path, and we show the results of the prototype evaluation. The self-calibration system of laser equipment measures the coordinates of the laser points with sensors and sends them to the host using the proposed application protocol. We propose a wireless network service for the wired motor controller to align the laser coordinates. Using this wireless network, the host controls the motor by sending a control command of the motor controller in an HTTP message based on the received coordinate values. Finally, we build a prototype system of the proposed design to verify the detection performance and analyze the network performance.

The Analysis of Vibration on the Guide Rail Installed with Manufacturing System of the Smart Phone Lens (스마트폰 렌즈 생산시스템에 장착된 가이드 레일에 관한 진동해석)

  • Kim, Young-Choon;Cho, Jae-Ung;Joung, Woon-Se
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.5
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    • pp.2539-2544
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    • 2014
  • As the production of electronic goods increases, poor products increase. Smart phone lens has much probability of breakage due to vibration happened at machine during the procedure of production. At this study model of smart phone, robot installed at guide rail is applied by various load according to its mass and investigated with vibration analysis. The analysis result in this study is thought to supply the material necessary at safe design and development on manufacturing machine system of smart phone lens by assembled automation.

Automated Production System for Manufacturing the Doctor Blades of Laser Printers (레이저프린터용 닥터 블레이드 생산 자동화)

  • Jun, Sung-Hoon;Lee, Eung-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.633-638
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    • 2012
  • The doctor blade is a core part of a laser printer and directly influences the printing quality. The main specifications for doctor blades ate for them to be precise and durable. It is necessary to study an automatic production system for doctor blades in order to obtain high-efficient manufacturing processes. In this paper, the technology and the design of the automatic production line has for manufacturing doctor blades has been researched. The automated manufacturing process consists of five steps, which are the supplying of raw material, shearing, bending, bracket supplying, and the laser-spot welding process. The proposed automatic manufacturing system allowed for faster and more reliable production of doctor blades.

Development Strategy of Production Management Systems in Korean firms (한국제조업(韓國製造業)의 생산관리(生産管理) 체제(體制)의 발전전략(發展戰略))

  • An, Mun-Yeong;Lee, Geun-Hui
    • Journal of Korean Society for Quality Management
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    • v.19 no.1
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    • pp.170-187
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    • 1991
  • Investments in factory automation do not guarantee productivity enhancement. Much unknown losses may exist in all aspects of production resources such as in material, manpower, machine, etc. Total productivity in korean firms has decreased in recent years. Labor and capital productivity index fall to 0.82 point and 0.73 point, respectively. Investment in FA has Increased rapidly. Tangible fixed assets per capita increased 64% during the past Three years. But, this high-technology oriented systems such as NC, robotics, CAD/CAM, FMS, etc. are often out of keeping with the old production process control, and thus do not result in satisfactory performance. This review paper concerned with these problems and suggests some future directions for production control and development strategy of korean firm's.

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A Study Development of Production Information System for Real-time of POP (POP(Point of Product)에 의한 실시간 생산정보시스템 구현 연구)

  • 박주식;박진홍;강경식
    • Journal of the Korea Safety Management & Science
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    • v.5 no.1
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    • pp.45-56
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    • 2003
  • This study intend to make easy modification, even if there is a new job or structure change, by modularizing program and computerize and automation of production control management used in CIM. Under the condition where manager control production on the job-site, for increasing connection with other operation and management on the computer by monitoring center computer, Recognizing information by computer is needed, it is possible by converting transaction. So production increase and quality improvement are possible by diminishing manager's and producer's work with the result of the study combining POP and CIM, after that, in e-business and m-business period that every enterprise must pass, customer satisfaction and sales promotion are possible with employee's computerizing minds. These study result also can knowledge process condition with theoretical class and have a power in finding a solution with foundation of theoretical knowledge.