• 제목/요약/키워드: Production Process Improvement

검색결과 753건 처리시간 0.028초

시뮬레이션을 이용한 혼합모델 조립라인밸런싱 (Mixed Model Assembly Line-Balancing Using Simulation)

  • 임석진;김경섭;박면웅;김승권
    • 한국시뮬레이션학회논문지
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    • 제11권4호
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    • pp.69-80
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    • 2002
  • This study deals with the productivity improvement on a flow production system with the consideration of line-balancing. In a flow production system, similar product models are produced on a same assembly line, the predefined process order and the limitation of total worker number. The system can be increased the work-in -process(WIP) inventory and the worker's idle time. In this study, the worker assignment model is developed to assign evenly workload of process to each product model in such a manner that each process has the different number of worker. This worker assignment model is the mathematical model that determines worker number in each process such that the idle time of processes is reduced and the utilization of worker is improved. We use a simulation technique to simulate the production line proposed by the mathematical model and apply real production line. With the result of simulation, this study analyzes the propriety of production line and proposes the alternatives of new production line

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디지털 후반작업에서 고화질 영상표현을 위한 색보정(color correction) 비교연구 (A comparison study on color correction for high-definition video in digital post-production)

  • 오문석;원종욱;이윤상
    • 디지털산업정보학회논문지
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    • 제9권4호
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    • pp.167-175
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    • 2013
  • This study is the process of making high-definition TV broadcast color correction affects the end result comparison is focus on implement through study. In the production process and the impact on the color Correction in the video as an study for UHD, 4K, 6K video production workflow improvement of an effective program in the present and time and cost in the post production process, color correction for the final video through the production and overcome the failure of further in-efficient color correction study will help you to solve the problem. This study is the color changes over the course of the final video to see how much influence color correction of post-production. Color correction using a program of courses in Visual quality, regularly presented the possibility to retain and make on high definition video production post-production process for color correction method is utilized as the basis of study.

다양한 형상의 동일 기종 항공기에 대한 성능개량 최적 구현 방안 연구 (The Study of Optimal Performance Improvement Method for Aircraft of Various Variants within the Same Type)

  • 김영일;안승범;최명석
    • 한국군사과학기술학회지
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    • 제25권3호
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    • pp.311-320
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    • 2022
  • In this paper, we studied the optimal method of improving performance for aircraft having various variants within the same type. The study defined configuration of an entire fleet of aircraft being subject to a performance improvement program. And selected the most complicated aircraft configuration among them as a Standard Aircraft for modification by according to the proposed Aircraft Selection Process for developing an optimal Aircraft Performance Improvement Process. Based on the selected the Standard Aircraft, drew a system integration design result and carried out Evaluation Test and obtained Airworthiness Certification. Created the database with the design data of the Standard Aircraft, Evaluation Test, and Airworthiness Certification results, and applied it to variants of aircraft to complete the performance improvement program with optimized schedules and costs. By applying the proposed method to IFF performance improvement program, drew optimal system integration design and completed the program with minimized schedule.

이산사건 시뮬레이션 시스템을 활용한 생산성 개선 사례 연구 (A Case Study on Productivity Improvement by a Discrete Event-Driven Simulation System)

  • 김상태;신문수;류광열;조용주
    • 산업경영시스템학회지
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    • 제38권4호
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    • pp.149-158
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    • 2015
  • Up-to-date manufacturing companies have faced a market-driven environment of pull production order. There should be a difference in operating manufacturing resources according to the type, quantity, and delivery time of manufactured products, because the process situation in pull production is changed by customer orders. And it should be taken into account from the stage of preparing for production such as process design and the placement and utilization of manufacturing resources. However, the feasibility of production plans is limited because most of small manufacturing businesses make production/supply plan of the parts and products assuming that equipment abilities in scheduling is sufficient without managing process standard information systemically. In this study, a discrete event simulation system based on BOM (bill of material), that is F-OPIS (online productivity innovation system), is introduced and a case study on application of the system leading to improving productivities is presented. F-OPIS deals with a decision-problem on production management and it is specialized for small-and- medium sized manufacturing companies. The target company of this case study is a typical small-and-medium sized manufacturing company in Korea, that produces various machined parts. The target company adopts make-to-stock production management to prevent tardy delivery because of fluctuations in demand. Therefore, it is required to apply an efficient inventory control solution for improving productivities. In this paper, based on the constraints of working capacity of manufacturing resources, the bottleneck process is analyzed as production conditions are changed. Consequently, an improvement plan is proposed, that eventually enhances overall utilization rates of resources in the bottleneck process and reduces overall production lead-time and inventory level.

생산 방식별 재생 잔골재의 품질에 대한 기초적 연구 (A Study on the Quality Improvement of Recycled Fine Aggregates with Production Methods)

  • 심종우;이세현;유명열;이문환;송태협
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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    • pp.368-371
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    • 2004
  • It analyzes the quality of the fine aggregate which is reproduced through a dry production process with cyclone and a wet production process. The conclusions of the study are as follows. 1. The recycled fine aggregate through the dry production process with cyclone shows the low rate of absorption and impurity content after the cyclone process. It shows that its density is 2.37, absorption rate is 4.8 and stability is $5.1\%$ and less. Therefore, it satisfies the standards of KS F 2573(recycled aggregate for concrete) as the first grade. 2. The recycled fine aggregate through the wet production process shows the low rate of absorption and foreign substance content after the process of wash and dehydration. It shows that its density is 2.40, absorption rate is 3.12 and stability is $3.2\%$ and less. Therefore, it satisfies the standards of KS F 2573(recycled aggregate for concrete) as the first grade.

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MES 시스템을 이용한 생산 및 출하 신뢰성 향상에 관한 연구 (A Study on Improving the Production and Shipment Using MES System)

  • 조중현;배병곤;양광모;유충열;강경식
    • 대한안전경영과학회지
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    • 제9권2호
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    • pp.113-122
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    • 2007
  • Recently, the strategy of the age of limitless competition for existence of manufacturing company appears for the enhancement of productivity through the automatic system, the reduction for the cost for standardization and the decision making process for the information system. Especially the critical success factors in manufacturing company can be summarized for the establishment of production visibility through the production management, material & work-in-process management, the establish of the flexible manufacturing system for the changed order priority and the establish of the quality system for improvement of product and process quality. The existing production management systems supply only simple information about production results on real time, can delay quick decision making. And it can prevent acquiring the information about various customer needs and the communication problems with other systems. In this paper, it will show MES system, a solution for the problems of existing production management systems. And through a case study of D company, it will reveal improvement effect on shipment error using MES system and economic analysis for MES itself.

조선해양 생산 시뮬레이션 요구 및 기능 분석 프로세스 연구 (A Study on Analysis Process of Customer Requirements and Functional Requirements for a Ship Production Simulations)

  • 황호진
    • 한국CDE학회논문집
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    • 제16권6호
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    • pp.449-457
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    • 2011
  • The productivity improvement is indispensible to shipbuilding industry for maintaining the world's No. 1. Simulation based production recently has been an issue as prat of efforts to high efficiency production and Korean shipyards requests simulation system tools specialized in a shipbuilding industry. IT convergence project between conventional shipbuilding industry and IT simulation technology has been carried out and integrated simulation framework was proposed as a way to overcome sporadic developments. The framework would provide reusability of kernels and modules and also ensure for expansibilities to other production simulations. The fact that production simulation system should reflect shipyard requirement would be most important. We suggest an analysis process of customer requirements and functional requirements for production simulations. It is partially based on concepts of software engineering and axiomatic design. The process is applied to a design of configuration for simulation framework.

QFD를 적용한 전자동 온도조절장치 개발사례 연구 (An Application of QFD to the Development of Full Automatic Temperature Controller)

  • 이기룡;박병춘
    • 품질경영학회지
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    • 제30권1호
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    • pp.61-73
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    • 2002
  • The Quality Function Deployment(QFD) is a Quality Management technique to maximize customers' satisfaction by reflecting customer requirements into all business processes, including concept definition, product planning, parts planning, process planning, production planning, and sales planning. The basic concept of the QFD is to translate customers' requirements appropriately into engineering characteristics, into parts characteristics, into process characteristics, and into specific requirements and activities in production. In this study, we reviewed and analyzed the application process of the QFD to the development of A2 FATC (Full Automatic Temperature Controller), an automotive component developed and produced by company A. It has been reported that by applying the QFD to the development of A2 FATC, company A. achieved 34% improvement in control robustness quality characteristic, 27% improvement in deviation quality characteristic, and 30% improvement in overall quality characteristics.

신규장비 적용을 통한 한국형 기동헬기 블레이드 생산공정개선 (Improvement of Manufacturing Process for KUH by Applying new equipment)

  • 김영진;박차환;김홍주;심한석
    • 한국항공우주학회지
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    • 제41권5호
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    • pp.415-421
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    • 2013
  • 본 논문에서는 한국형 기동헬기 사업을 통해 국산화 된 블레이드 생산 공정 중의 일부 문제점에 대해 검토하고, 개선에 대한 연구를 수행하였다. 개발과 달리 양산은 많은 항공기를 장기간에 걸쳐 군에 납품하기 때문에 신뢰성 있는 공정이 구축되어야 한다. 생산 공정 개선을 위해 로봇과 히트몰드를 개발하여 적층, 경화 공정에 적용하였고, 신규 장비의 성능을 평가하였다. 추가적으로 신규 공정을 통하여 생산된 블레이드를 개발에서 실시한 시험을 수행하여 품질 및 성능을 평가하여 개선된 공정이 양산에 적합함을 입증하였다.

TOC와 통계적 분석에 의한 플라스틱보트 제조공정 개선에 관한 연구 (A Study on the Improvement of Plastic Boat Manufacturing Process Using TOC & Statistical Analysis)

  • 윤건구;김태구;이동형
    • 산업경영시스템학회지
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    • 제39권1호
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    • pp.130-139
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    • 2016
  • The purpose of this paper is to analyze the problems and the sources of defective products and draw improvement plans in a small plastic boat manufacturing process using TOC (Theory Of Constraints) and statistical analysis. TOC is a methodology to present a scheme for optimization of production process by finding the CCR (Capacity Constraints Resource) in the organization or the all production process through the concentration improvement activity. In this paper, we found and reformed constraints and bottlenecks in plastic boat manufacturing process in the target company for less defect ratio and production cost by applying DBR (Drum, Buffer, Rope) scheduling. And we set the threshold values for the critical process variables using statistical analysis. The result can be summarized as follows. First, CCRs in inventory control, material mix, and oven setting were found and solutions were suggested by applying DBR method. Second, the logical thinking process was utilized to find core conflict factors and draw solutions. Third, to specify the solution plan, experiment data were statistically analyzed. Data were collected from the daily journal addressing the details of 96 products such as temperature, humidity, duration and temperature of heating process, rotation speed, duration time of cooling, and the temperature of removal process. Basic statistics and logistic regression analysis were conducted with the defection as the dependent variable. Finally, critical values for major processes were proposed based on the analysis. This paper has a practical importance in contribution to the quality level of the target company through theoretical approach, TOC, and statistical analysis. However, limited number of data might depreciate the significance of the analysis and therefore it will be interesting further research direction to specify the significant manufacturing conditions across different products and processes.