• Title/Summary/Keyword: Production Information System

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Web-based Distributed Lean Construction Information System;Development of System Prototype (웹 기반 분산형 린건설 정보시스템 개발;시스템 프로토타입 개발)

  • Park, Moon-Seo;Yoon, You-Sang
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.182-189
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    • 2007
  • To reform and improve the productivity of construction industry, 1) it should be encouraged to improve the construction production process and 2) it is required to enhance reliability of construction information based on the systematic thinking process. To promote the information reliability created during construction production process, Lean Construction Research Center(LRC2) is developing a supporting system to improve design/material supply/schedule management, functioning to efficiently manage the information created at construction production processes and developing a web based construction information system that provides result management/decision making support/knowledge based information services.

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An Integer Programming Model and Heuristic Algorithm to Solve Batch Production Scheduling Problem Considering Idle State (대기 상태를 고려한 배치 단위 생산 공정에서 생산계획 수립을 위한 정수계획법 모형 및 휴리스틱 알고리즘 개발)

  • Han, Jung-Hee;Lee, Young-Ho;Kim, Seong-In;Park, Eun-Kyung
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.506-512
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    • 2006
  • In this paper, we propose a lot-sizing and scheduling problem that seeks to minimize the sum of production cost and inventory cost over a given planning horizon while considering idle state of a machine in a batch production system. For this problem, we develop an integer programming model. And, we develop an efficient 2-phase heuristic algorithm to find a high quality feasible solution within reasonable time bounds. In the first phase, we seek to minimize the production cost by assigning batches to machines. Then, in the second phase, we find a production sequence of batches that reduces the inventory cost, while considering adding or deleting idle states between batches. Computational results show that the developed heuristic algorithm finds excellent feasible solutions within reasonable time bounds. Also, we could significantly reduce the total cost consisting of production cost and inventory cost by using the developed heuristic algorithm at a real manufacturing system that produces zinc alloys.

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A Base Study on In-situ Production Layout of Free-form Concrete panels by System Dynamic (동적 분석기법을 이용한 비정형 콘크리트 패널의 현장생산 배치 기초연구)

  • Lim, Jeeyoung;Lee, Taick-Oun;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.154-155
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    • 2016
  • Although there is an increase in demand for free-form buildings, there are several problems such as increased cost and duration and decreased constructability arising from difficult member production and installation. To solve these problems, a technology to produce free-form panels using CNC machine was developed. According to the technology, the information on free-form buildings designed is delivered to the CNC machine, a form is shaped using the delivered information and free-form concrete panels are produced using the form. The limited construction site, duration and project cost as well as interferences with other work types should be considered upon in-situ production of free-form concrete panels. Thus, the purpose of this study is to conduct a base study on in-situ production layout of free-form concrete panels by system dynamics. With this study, we will discover the causal relationship of influence factors on in-situ production of free-form concrete panels, and improved productivity is expected through the production layout.

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Measurement System for Smart Farm Environment Management (스마트팜 환경 관리를 위한 계측 시스템)

  • Lee, Dong-Hyung;Back, Chang-Dae;Yun, Hyeon-Seong;Son, Hyeong-Min;Cha, Hyun-Seok;Kim, Nam-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.10a
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    • pp.379-381
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    • 2021
  • As information and communication technologies develop, many studies are being conducted to maintain an efficient production environment by applying network and computing technologies to existing production systems. Unlike classical control systems, these smart production systems need to collect data about the production environment in real time, and operate fluidly as it changes. In this paper, we present a measurement system that can collect data in real time through network-based sensors and respond effectively to environmental changes. We also proved this smart system can cope with external environmental changes and maintain an effective production environment.

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A Study on the Implementation Strategy and Performance of Enterprise Resource Planning System in Korean Manufacturing Firms (ERP시스템의 도입과 성과에 관한 연구 - 우리나라 제조업체를 중심으로 -)

  • Kim, Tae-Ung;Nam, Yong-Sik
    • Asia pacific journal of information systems
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    • v.10 no.1
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    • pp.61-79
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    • 2000
  • ERP system is a very popular tool for pushing management innovation and implementing an integrated information system. The purpose of this research is to investigate the relationship among the structure of production systems, types of implementation strategy, relative importance of competitive goals, information technology and culture level, and the efficiency from using the system. The data for this study were collected from 45 Korean manufacturing firms that have implemented ERP system. Research results confirm that the success factors include the top managements' strategic views and culture level related to new information technology. But the linkage between the structure of production systems and types of implementation strategy is proved to be very weak. Also control effect of types of implementation strategy on the efficiency of the organization is not strongly recognized. A summarized report of other findings is provided as well.

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A Study on 2-tier Intelligent Agent for Electronic Commerce (2-tier 지능형 전자상거래 에이전트에 관한 연구)

  • 신승수;나윤지;고일석;윤용기;조용환
    • The Journal of the Korea Contents Association
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    • v.1 no.1
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    • pp.51-58
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    • 2001
  • Electronic commerce system must provide convenient interface, easy and fast searching function, and production information satisfying customers. To do this, many kinds of studies are being advanced actively about electronic commerce system using intelligent agent electronic This paper suggests 2-tier electronic commerce system using intelligent multi agent. We propose a combined reasoning agent system which provides production information satisfying customer's needs using both case-based reasoning and rule-based reasoning. And this system distribute network and sewer system load based on load balancing and 2-tier agent structure. This system can find production information through teaming of rule-based reasoning method and case-based reasoning method. This system can provide the best suitable production information to customers by using combined reasoning agent system. And we can prevent customer's unexpected long waiting causes by network traffic and server load.

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A Scheme of Data-driven Procurement and Inventory Management through Synchronizing Production Planning in Aircraft Manufacturing Industry (항공기 제조업에서 생산계획 동기화를 통한 데이터기반 구매조달 및 재고관리 방안 연구)

  • Yu, Kyoung Yul;Choi, Hong Suk;Jeong, Dae Yul
    • The Journal of Information Systems
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    • v.30 no.1
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    • pp.151-177
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    • 2021
  • Purpose This paper aims to improve management performance by effectively responding to production needs and reducing inventory through synchronizing production planning and procurement in the aviation industry. In this study, the differences in production planning and execution were first analyzed in terms of demand, supply, inventory, and process using the big data collected from a domestic aircraft manufacturers. This paper analyzed the problems in procurement and inventory management using legacy big data from ERP system in the company. Based on the analysis, we performed a simulation to derive an efficient procurement and inventory management plan. Through analysis and simulation of operational data, we were able to discover procurement and inventory policies to effectively respond to production needs. Design/methodology/approach This is an empirical study to analyze the cause of decrease in inventory turnover and increase in inventory cost due to dis-synchronize between production requirements and procurement. The actual operation data, a total of 21,306,611 transaction data which are 18 months data from January 2019 to June 2020, were extracted from the ERP system. All them are such as basic information on materials, material consumption and movement history, inventory/receipt/shipment status, and production orders. To perform data analysis, it went through three steps. At first, we identified the current states and problems of production process to grasp the situation of what happened, and secondly, analyzed the data to identify expected problems through cross-link analysis between transactions, and finally, defined what to do. Many analysis techniques such as correlation analysis, moving average analysis, and linear regression analysis were applied to predict the status of inventory. A simulation was performed to analyze the appropriate inventory level according to the control of fluctuations in the production planing. In the simulation, we tested four alternatives how to coordinate the synchronization between the procurement plan and the production plan. All the alternatives give us more plausible results than actual operation in the past. Findings Based on the big data extracted from the ERP system, the relationship between the level of delivery and the distribution of fluctuations was analyzed in terms of demand, supply, inventory, and process. As a result of analyzing the inventory turnover rate, the root cause of the inventory increase were identified. In addition, based on the data on delivery and receipt performance, it was possible to accurately analyze how much gap occurs between supply and demand, and to figure out how much this affects the inventory level. Moreover, we were able to obtain the more predictable and insightful results through simulation that organizational performance such as inventory cost and lead time can be improved by synchronizing the production planning and purchase procurement with supply and demand information. The results of big data analysis and simulation gave us more insights in production planning, procurement, and inventory management for smart manufacturing and performance improvement.

ZERO-EMISSION MATERIALS CYCLE IN PRODUCTION PROCESS AND REGIONAL SCALE

  • FUJIE, Koichi
    • Clean Technology
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    • v.3 no.2
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    • pp.13-24
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    • 1997
  • The present paper aims to give basic information to establish zero emission material cycle including the minimization of emissions from industrial production processes and the area in regional scale. Strategies and methodologies to analyze emissions from the production processes and our human activities and to reduce those emissions by refining and/or replacing the unit process with the alternatives are introduced as well. Quantitative evaluation and management systems of any raw materials and the production process are from vie points of treatment are essential. Estabiishment of a process networking for the recycle of discharged non-products materials by the intra-process, trans-process and the trans-industries are proposed. Procedures and priorities to formulate industrial and regional zero emission system are proposed as well.

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Production of Digital Image Map using Aerial Photo and Geospatial Information System (항공사진과 지형공간정보체계를 이용한 수치영상지도 제작연구)

  • Sohn, Duk-Jae
    • Journal of Korean Society for Geospatial Information Science
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    • v.5 no.2 s.10
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    • pp.207-220
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    • 1997
  • This study aims to develope the production method of digital image map of high capable utiliy and terrain interpretability using aerial photo and Geospatial Information System. Theory and efficient practical method was studied to generate tile digital image map with low-cost personal computer system using the merging procedure of raster scanned aerial photo and vector topographic map. Determination theory of ground coordinates, digital image processing, production of digital elevation model was reviewed. And some chariteristics of digital image map, image collection method and significant concepts of digital image processing was studied. Also input and output way of image data to generate the digital image nap, production method of orthophoto map using aerial photo through digital differential rectification was studied. As the result, digital image map was produced and analyzed through the above mentioned procedures.

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Production automation system for three-dimensional template pieces used to evaluate shell plate completeness

  • Son, Seunghyeok;Kim, Byeongseop;Ryu, Cheolho;Hwang, Inhyuck;Jung, ChangHwan;Shin, Jong-Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.116-128
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    • 2020
  • In the shipbuilding industry, three-dimensional (3D) templates play a key role in the completeness evaluation of shell plates with a large curvature in the shell-plate fabrication process. Currently, the information of 3D templates from a ship computer-aided design system is limited; thus, manufacturers depend on their experience to produce the templates manually. This results in the inaccuracy of templates in addition to increased production time. Therefore, if the pieces of the 3D templates can be produced automatically with accurate information, the lead time of the fabrication process can be reduced. In this study, we define a new type of template piece and develop methods for extending a boundary template and converting manufacturing information into numerical control machine input. In addition, based on the results of the study, we propose a production automation system for 3D template pieces. This system is expected to reduce the lead time of the fabrication process.