• Korean Journal of Computational Design and Engineering
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• v.16 no.6
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• pp.397-406
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• 2011

Since tolerance allocation in a mobile phone camera manufacturing process greatly affects production cost and reliability of optical performance, a systematic design methodology for allocating optimal tolerances is required. In this study, we proposed the tolerance optimization procedure for determining tolerances that minimize production cost while satisfying the reliability constraints on important optical performance indices. We employed Latin hypercube sampling for evaluating the reliabilities of optical performance and a function-based sequential approximate optimization technique that can reduce computational burden and well handle numerical noise in the tolerance optimization process. Using the suggested tolerance optimization approach, the optimal production cost was decreased by 30.3 % compared to the initial cost while satisfying the two constraints on the reliabilities of optical performance.

• Journal of Power System Engineering
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• v.3 no.4
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• pp.63-68
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• 1999

The determination of the optimal machining parameters in metal cutting, such as cutting speed, feed rate, and depth of cut, is an important aspect in an economic manufacturing process. The main objective in general is either to minimize the production cost or to maximize the production rate. Also there are constraints on all the machining operations which put restrictions on the choice of the machining parameters. In this paper as an objective function the production cost is considered with two constraints, surface finish and cutting power. Genetic Algorithm is applied to determine the optimum machining parameters, and the effectiveness of the applied algorithm is demonstrated by means of an example, turning operation.

• Industrial Engineering and Management Systems
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• v.10 no.1
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• pp.1-6
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• 2011

This paper describes the issue of batch scheduling.In food production, the lead-time from produc-tion to sale should be decreased becausefreshness of the product is important. Products are shipped at diverse times depending on a demand of sellers, because the types of sellers has become diversified such as super-markets, convenience stores and etc. production of quantity demanded must be completed by time to ship it then. The authors consider a problem with due-dates constraints and construct the algorithm to find the opti-mal schedule that satisfy the due-dates constraint, batch size constraint, inventory time constraint and mini-mize total flow time.

• Proceedings of the Safety Management and Science Conference
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• 2011.04a
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• pp.541-552
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• 2011

Many of Korea major companies have appled as strategy of management innovation Six Sigma, Lean and Theory of Constraints. Six Sigma has mainly focused to reduce variation. Lean has mainly focused to reduce wastes and Theory of Constraints has mainly focused that bottleneck of constrains production and sales. This bottleneck is caused by constraint resources and it should be the main role of manager to explore constraint resource. Although their mainly focus are different, they are used to improve productivity and quality. In this paper, as strategy of management innovation, study on analysis and comparison plan of Six Sigma, Lean and Theory of Constraints. From the literature survey and application cases, it is suggested and discussed that how to plan of application as strategy of management innovation successfully. The suggested plan of application could be a good guideline that it could be a apply of companies.

• Proceedings of the Korea Society for Simulation Conference
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• 2000.04a
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• pp.57-66
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• 2000

Production-distribution planning is the most important part in supply chain management (SCM). To solve this planning problem, either analytic or simulation approach has been developed. However these two approaches have their own demerits in problem solving. In this paper, we propose a hybrid approach which is a specific problem solving procedure combining analytic and simulation method to solve production-distribution problems in supply chain. The machine capacity and distribution capacity constraints in the analytic model are considered as stochastic factors and adjusted by the proposed specific process according to the results from independently developed simulation model which includes general production-distribution characteristics.

• Journal of the Society of Naval Architects of Korea
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• v.31 no.3
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• pp.154-164
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• 1994

In this study, to find an economical production method which yields welded built-up beams with high quality, simulation techniques and optimization method are used. At first, fabrication variables such as welding current, voltage and speed and heated depth and breadth are selected and fabrication cost of a built-up beam is expressed by these parameters, which is optimized under the constraints. As advanced studies, total production cost including the fabrication cost and the material cost of the beam is expressed by the fabrication and design variables, and optimized with the design constraints by the class rules. In addition, assuming that heating for straightening is impossible. the optimization method of multi-objective functions based on the weighting method is applied to obtain the compromised optimal solutions of the total production cost and the welding deformation.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.10 no.10
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• pp.2935-2944
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• 2009

This paper proposes Dual DBR(Drum-Buffer-Rope) system for a small-to-medium-sized PCB(Printed Circuit Board) manufacturing line. DBR method of TOC(Theory of Constraints) is an effective system for a small-to-medium-sized company to build production scheduling system. But to apply it to PCB line, it needs more technical consideration because of multiple constraints, looping process line and complex buffer management. This paper proposes an answer of these problems using Dual DBR to build production scheduling system more successfully. And it was confirmed that lead time was reduced more than 20% applying Dual DBR system to a domestic PCB manufacturing line actually.

• Journal of the Korea Society for Simulation
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• v.22 no.2
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• pp.21-31
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• 2013

There is a high demand for the diagnostic medical blood analyzer in the global medical device market. The domestic market is in infant stage, but expected to grow very fast. In this study, we attempt to provide several ways for production improvement in order to secure price competitiveness of domestic medical blood analyzer. For this purpose we identify the problems of current production process using ARENA simulation and suggest several alternatives for productivity improvement.. Five steps of TOC (Theory of Constraints) and ARENA simulation are employed to predict productivity of each alternative and to suggest further improvement.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.11
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• pp.174-182
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• 1999

This paper describes a research work of developing a computer-aided design of product with bending constraints and piercing for progressive working. an approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, bending sequence, availability of press. Strip layout drawing generated by piercing with punch profiles divide into automatically for external area is shown into graphic forms, including bending sequences for the product with piercing and bending constraints. Results obtained using the modules enable the designer and manufacturer of piercing and bending dies to be more efficient in this field.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10a
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• pp.215-218
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• 1996

In work scheduling problems, scheduling constraints are not absolutely rigid; they may be changed depending on the scheduling aspect effected. In order to cope with changes in scheduling constraints and assignment strategies and to optimize scheduling results quickly, this paper will propose a new scheduling method which combines knowledge engineering and mathematical programming techniques.