• 제목/요약/키워드: Processing pressure

검색결과 1,587건 처리시간 0.024초

Braided 탄소섬유강화 알루미늄 기지 금속복합재료의 제조 및 기계적 특성평가 (Fabrication and Mechanical Characterization of Braided Carbon Fiber Reinforced Al Matrix Composites)

  • 김경태;이상관;홍순형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.131-134
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    • 2002
  • Braided carbon fiber reinforced Al matrix composites were developed and characterized. Braided carbon fiber preforms with braiding angles of $30^{\circ}$, $45^{\circ}$ and $60^{\circ}$ were manufactured by using a braiding machine. The manufactured braided carbon fibers were used as reinforcement to fabricate Al matrix composites by employing a pressure infiltration casting method. In the processing of pressure infiltration casting, important processing parameters such as melting temperature, preheating temperature of preform and applied pressure were optimized. Prediction of elastic constants on composites was performed by using the volume averaging method, which utilizes the coordinate transformation and the averaging of stiffeness and compliance constants based upon the volume of each reinforcement and matrix material. The elastic moduli of composites were evaluated by using Resonant Ultrasound Spectroscopy(RUS) method and compared with the elastic moduli obtained from static tensile test method.

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광반응사출성형 시 캐비티 엣지에서 발생하는 미세누출현상에 관한 해석적 연구 (A numerical study on micro leakage behaviors at cavity edge during photo reaction injection molding)

  • 라문우
    • Design & Manufacturing
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    • 제10권3호
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    • pp.8-13
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    • 2016
  • Despite technological advance, there have been several troubles in photo reaction injection molding (photo RIM) to produce ultra thin light guide panels (LGPs). In this study, micro leakage problem at cavity edge during photo RIM was investigated numerically. In order to obtain optimal processing conditions, we regulated inlet pressure of injected resin at the cavity edge and figured out micro leakage behaviors. At low inlet pressure (less than 100 Pa), though the micro leakage problem was not occurred, another problem, short shot due to not enough driving force, was appeared More than 1,000 Pa of the inlet pressure, injected resin was rapidly leaked through the micro gap at the cavity edge. Finally, we obtained optimal inlet pressure around 600 ~ 1,000 Pa. At this region, injected resin fully filled the cavity without micro leakage behavior. Based on the present study, further comparative investigations with experimental photo RIM should be performed to find optimal processing conditions for produce ultra thin LGPs.

Fabrication of W-Cu Composite by Resistance Sintering under Ultrahigh Pressure

  • Kwon, Y.S.;Kim, J.S.;Zhou, Z.J.
    • 한국분말재료학회지
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    • 제10권3호
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    • pp.181-185
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    • 2003
  • Resistance sintering under ultra-high pressure if developed to fabricate W-Cu composite containing 5 to 80v/o copper. The consolidation was carried out under pressure of 6 to 8 GPa and input power of 18 to 23 kW for 50 seconds. The densification effect and microstructure of these W-Cu composites are investigated. The effect of W particle size on ,sintering density was also studied. The micro hardness was measured to evaluate the sintering effect.

반응표면 분석법에 의한 사출공정 및 품질 모니터링에 관한 연구 (A Study on Injection Molding Process and Quality Monitoring by Response Surface Analysis)

  • 민병현;이경돈;우병길
    • 산업공학
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    • 제9권1호
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    • pp.13-24
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    • 1996
  • Quality of injection molded parts is dependent on both mold design and processing conditions. From the mold design point of view, an optimal shrinkage should be used to compensate the shrinkage of molded parts. From the processing point of view, it is important to analyze the priority of processing conditions because a number processing conditions affect the quality of molded parts. Processing analysis employing the design of experiment was performed, and the shrinkage of molded part was considered as a characteristic parameter to improve the quality. As the result of the analysis of variance on SN ratio of a characteristic value, injection speed and bolding pressure were selected as two effective process parameters. Regression analysis on shrinkage and processing conditions was carried out, and an optimal processing condition was obtained by the response surface analysis. Shrinkage at the optimal condition could be used to reduce the number of try-cut at the step of mold making. The ranges of indirect control parameter, such as maximum cavity pressure or weight, measured at the optimal processing condition were used for monitoring the quality of molded parts in process.

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Cold crucible을 이용한 실리콘의 전자기주조 (Cold Crucible Electromagnetic Casting of Silicon)

  • 신제식;이상목;문병문
    • 한국주조공학회지
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    • 제25권3호
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    • pp.115-122
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    • 2005
  • In the present study, an EMC (Electromagnetic Casting) process, using a segmented Cu cold crucible under a high frequency alternating magnetic field of 20 kHz, was practiced for the fabrication of poly-crystalline Si ingot of 50 mm diameter. The effects of Joule heating and electromagnetic pressure in molten Si were systematically investigated with various processing parameters such as electric current and crucible configuration. A preliminary experimental work was initiated with the pure Al system for the establishment of a stabilized non-contact working condition, and further adapted to the semiconductor-off-grade Si system. A commercialized software such as Opera-3D was utilized in order to simulate electromagnetic pressure and Joule heating. In order to evaluate the meniscus shape of the molten melts, shape parameter was used throughout the research. A segmented graphite crucible, which was attached at the upper part of the cold crucible, was introduced to enhance significantly the heating efficiency of Si melt keeping non-contact condition during continuous melting and casting processes.

Nylon 6 Film의 압력결정화에 의한 미세구조 변화 (A Study on the Fine Sturcture of Nylon 6 Films by Crysallization under Pressure)

  • Park, Myung Soo;Lee, Chul Soo;Gu, Ja Gil
    • 한국염색가공학회지
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    • 제8권6호
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    • pp.1-8
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    • 1996
  • The crystal structures of Nylon 6 films with the changes of pressure, temperature, and the processing time were examined. The accompanying physical property changes such as the weight fraction, the crystallinity, the crystal size, the initial modulus, and the thermal properties, gives the following results. When the sample is processed at 16$0^{\circ}C$, the weight fraction is not changed significantly with varying pressure. However, at 18$0^{\circ}C$ a significant change of the weight fraction was found with increasing pressure above 5 ton/in$^{2}$ so as to increase the crysallinity. As long as the ct transition is concerned we found that it begins from 14$0^{\circ}C$ and is completed at 18$0^{\circ}C$ and 9 ton/$in^{2}$ of pressure with the processing time of 120 min. The increase of the initial modulus is believed to be due to the increase of the number of the tie chains and the tension resulting from the change of the crystal size in the direction perpendicular to the direction of the applied pressure. The meltiong point change is due to the pressurized crystallization was not observed.

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Ultrasonic Vibration and Rheocasting for Refinement of Mg-Zn-Y Alloy Reinforced with LPSO Structure

  • Lu, Shulin;Yang, Xiong;Hao, Liangyan;Wu, Shusen;Fang, Xiaogang;Wang, Jing
    • Metals and materials international
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    • 제24권6호
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    • pp.1315-1326
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    • 2018
  • In this work, ultrasonic vibration (UV) and rheo-squeeze casting was first applied on the Mg alloy reinforced with long period stacking ordered (LPSO) structure. The semisolid slurry of Mg-Zn-Y alloy was prepared by UV and processed by rheosqueeze casting in succession. The effects of UV, Zr addition and squeeze pressure on microstructure of semisolid Mg-Zn-Y alloy were studied. The results revealed that the synergic effect of UV and Zr addition generated a finer microstructure than either one alone when preparing the slurries. Rheo-squeeze casting could significantly refine the LPSO structure and ${\alpha}-Mg$ matrix in $Mg_{96.9}Zn_1Y_2Zr_{0.1}$ alloy without changing the phase compositions or the type of LPSO structure. When the squeeze pressure increased from 0 to 400 MPa, the block LPSO structure was completely eliminated and the average thickness of LPSO structure decreased from 9.8 to $4.3{\mu}m$. Under 400 MPa squeeze pressure, the tensile strength and elongation of the rheocast $Mg_{96.9}Zn_1Y_2Zr_{0.1}$ alloy reached the maximum values, which were 234 MPa and 17.6%, respectively, due to its fine ${\alpha}-Mg$ matrix (${\alpha}1-Mg$ and ${\alpha}2-Mg$ grains) and LPSO structure.

100L-700MPa급 초고압 용기 설계 기술 개발 (Development of Design Method on High Pressure Vessel of 100L-700MPa Grade)

  • 박보규;이호준;이인준;박시우;조규상
    • 한국기계가공학회지
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    • 제18권8호
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    • pp.67-73
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    • 2019
  • An ultra-high pressure treatment device is a device used for increasing the shelf life of food by sterilizing it by applying hydrostatic pressure to solid or liquid food. The ultrahigh pressure treatment system developed in this study is a pressure vessel with a processing capacity of 100 L and a maximum pressure of 700 MPa. Pressure vessels for ultrahigh-pressure processing equipment are manufactured using wire-winding techniques. The design formula for making ultra-high pressure vessels with wire windings is given in ASME Section VIII - Division 3. In this study, the ratio of the cylinder to the winding area that can be applied in a wire-winding application was analyzed using a finite element analysis. Furthermore, the relationship between the variation of the residual stress in the vessel and the ratio of the winding area due to the variation of the winding tension was analyzed, and a design guide applicable to the actual product design was developed. Finally, the design equation was modified by presenting the coefficients to correct the difference between the finite element analysis and the design equation.

PIV의 성능개선에 관한 연구 (A Study on the Improvement of PIV Performance)

  • 이영호;김춘식;최장운
    • Journal of Advanced Marine Engineering and Technology
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    • 제18권3호
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    • pp.34-42
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    • 1994
  • The present study is aimed to improve the PIV performance by suggesting a two-frame particle identification technique and by introducing estimation method of wall pressure distribution from the velocity data. Adopted image processing system consists of one commercial image board slit into a personal computer, 2-D sheet light generator, flow picture recording apparatus and related particle identification software. A revised particle tracking method essential to PIV performance is obtained by particle centroid correlation pairing (CCP) and its effectiveness is ascertained by comparison with multi-frame identification.

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차동 압력 방식을 이용한 호흡측정 시스템 구현 (An Implementation of Spirometry System Based Differential Pressure Method)

  • 김요한;신창민;김영길
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2002년도 추계종합학술대회
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    • pp.440-447
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    • 2002
  • 본 연구에서는 호흡량 측정에 영향을 주는 요인들로부터 정확한 유량을 산출해내는 방법에 대해 고찰하고, 마취용 인공호흡기에 적용하여 수술환자의 호홉특성을 알아내는 호흡측정기를 구현하였다. 차동압력형 유량센서를 이용하여 압력, 온도, 가스구성의 상관관계에 따라 호흡량을 계측하였으며, 휴대형 기기에 적합하도록 전력 효율을 최대화 할 수 있게 시스템을 설계하였다. 구현 시스템은 크게 아날로그 인터페이스(analog interface)부, 신호처리부, 그리고 화면출력부로 나눌 수 있다. 아날로그 인터페이스부는 차동 압력 유량 센서와 차동 압력 센서로 구성된다. 전력소모를 최소화하기 위하여 여러 가지 기능을 단일소자로 수행할 수 있고, 저전력의 8비트 RISC 계열인 AVR프로세서를 중앙처리장치로 선택하였다. 데이터 전송부에서는 직렬(serial)통신(RS232, SPI)으로 측정된 값들의 출력 파형을 PC화면에 표시하거나 마취기로 전송한다. 차동 압력과 유량의 비선형적 관계를 선형화하였고, 센서 보정 기능은 일정 주기로 보정을 자동적으로 수행함으로써, 보다 안정적인 동작이 가능하게 한다. 아날로그 필터와 고속의 디지털 신호처리 알고리즘 구현으로 생체신호의 노이즈를 줄일 수 있었다. 작고, 가벼우며, 저전력인 시스템의 특징은 응급 환자나 이동중인 환자에게 적용될 수 있으며, 가래, 침, 습기와 같은 이물질에 영향이 적은 유량 센서의 사용으로 점액의 발생이 많은 마취기에서 유용하게 사용될 수 있다.

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