• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.4
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• pp.100-108
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• 2019

In this paper, a new stacked element pressure sensor has proposed for heartbeat and respiration measurement. This device can be directly attached to an individual's chest; heartbeat and respiration are detected by the pulsatile vibration and deformation of the chest. A key feature of the device is the simultaneous measurement of heart rate and respiration. The structure of the sensor consists of two stacked elements, in which one element includes one polyvinylidene fluoride (PVDF) thin film bonded on polydimethylsiloxane (PDMS) substrate. In addition, for the measurement and signal processing, the electric circuit and the filter are simply constructed with an OP-amp, resistance, and a capacitor. One element (element1, PDMS) maximizes the respiration signal; the other (element2, PVDF) is used to measure heartbeat. Element1 and element2 had sensitivity of 0.163V/N and 0.209V/N, respectively, and element2 showed improved characteristics compared with element1 in response to force. Thus, element1 and element2 were optimized for measuring respiration heart rate, respectively. Through mechanical and vivo human tests, this sensor shows the great potential to optimize the signals of heartbeat and respiration compared with commercial devices. Moreover, the proposed sensor is flexible, light weight, and low cost. All of these characteristics illustrate an effective piezoelectric pressure sensor for heartbeat and respiration measurements.

• Transactions of Materials Processing
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• v.3 no.1
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• pp.120-132
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• 1994

Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to aluminum strip drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property chages are studied.

• Transactions of Materials Processing
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• v.4 no.1
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• pp.92-104
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• 1995

It often happens some elements are so largely distorted during a large-deformation finite element analysis that further calculation becomes impossible or the approximation error increases rapidly. This problem can be overcomed only by remeshing at several suitable stages. The present study aimed to establish the criterion based on the error estimators, and examined in the simulation and posterior error analysis of ring compression test to demonstrate the usefulness of them. The distribution of each error estimator and its variation during deformation were investigated. All the error estimators were increased monotonously with deformation and decreased rapidly at remeshing stage. It was shown that the error estimators suggested in this study are good measures as remeshing criterion for large deformation finite element analyses.

• Transactions of Materials Processing
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• v.4 no.2
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• pp.123-130
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• 1995

The present study is concerned with the hydrostatic extrusion process for the copper-clad aluminum rod through metallurgical joining. The rigid viscoplastic finite element analyses are performed for the steady state extrusion process of the bimetal rod. An algorithm for finding the interface profile of the bimetal rod by tracking a particle path in Eulerian domain is presented. The distributions of the effective strain rate, equivalent stress and hardness are examined for the several extrusion ratios. Experiments are also carried out for the copper-clad aluminum rod at room temperature. It is found out that the finite element predictions are generally in good agreement with the experimental observations. The detail comparisons of the extrusion loads predicted by the element method with those by experiments are given.

• Transactions of Materials Processing
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• v.9 no.3
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• pp.313-319
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• 2000

Finite element analysis is carried out for simulation of the multi-stage elliptic cup drawing process with the large aspect ratio. The analysis incorporates with shell elements for an elasto-plastic finite element method with the explicit time integration scheme. For the simulation, LS-DYNA3D is utilized for its wide capability of solving forming problems. The simulation result shows that the non-uniform drawing ratio at the elliptic cross section ad the small shoulder radius cause failure such as tearing and wrinkling. The result suggests the guideline to modify the tool shape for prevention of the failure during the drawing process.

• Transactions of Materials Processing
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• v.21 no.3
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• pp.160-163
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• 2012

In this paper, a new approach to finite element analysis for tube swaging is presented. An analysis model is developed with emphasis on the pusher that imposes back pressure in order to keep the workpiece from slipping along the die-workpiece interface especially when tapered dies are used. A rigid-plastic finite element method is employed. The approach is to simulate the tube swaging process and the results are compared quantitatively with predictions, showing close agreement with each other.

• Transactions of Materials Processing
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• v.10 no.7
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• pp.525-533
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• 2001

PET bottles are main]y manufactured by the stretch blow-molding process. In order to improve the thickness distribution to avoid crack generation at bottom region of one-piece PET bottle, process analysis of stretch blow-molding using a finite element method has been carried out. Finite element analysis has been carried out using ABAQUS/Standard. CREEP user subroutine provided in ABAQUS has been used to model PET behavior that is rate sensitive. Among the process parameters, the effect of plunger movement to thickness distribution of bottle has been considered by axisymmetric analysis. A modified process of plunger movement, which yields more uniform thickness distribution, has been proposed. 3D FE analysis has been done to confirm the validity of the proposed process.

• Transactions of Materials Processing
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• v.7 no.4
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• pp.375-381
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• 1998

This paper presents development of finite element simulation program and analysis of hot extrusion through square dies with a mandrel. The design of extrusion dies is still an art rather than science. Die design for a new extrusion process is developed from through in-plant trials. In the present paper, a three-dimensional steady-state finite element simulation program is developed. Steady-state assumption is used for both the analyses of deformation and temperature. The developed program is effectively used to simulate hollow extrusion of several sections. Distributions of temperature effective strain rate, mean strain rate and mean stress are studied for an effective design of extrusion dies.

• 한국전산유체공학회:학술대회논문집
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• 1998.11a
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• pp.197-203
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• 1998

The discrete element method is a numerical model capable of describing the mechanical behaviour of assemblies of discs and spheres. The method is based on the use of an explicit numerical scheme in which the interaction of the particles is monitored contact by contact and the motion of the particles modelled particle by particle. In this paper, A two-dimensional model for computing contacts and motions of granular particles of unform, inelasticity is presented. And, code is developed. The primary aim of this paper is to approv computational result of continuum alaysis which is on processing. The end of this paper, that code is tested with several examples.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.634-638
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• 1997

The objectives of this research are to develop lumber and lower-thoracic pedicle fixation system for Korean patients. To achieve the aimed goals, first, optimized shape design process is performed, and finite element methods are applied to evaluate the mechanical strength of the developed fixation system. Second, appropriate machining experiments are carried out to develop optimum machining conditions for titan~um alloys those are known as one of the most difficult-to-cut material. As the results of this research, new pedicle screw system, considering the morphological characteristics of Korean patients, is developed by applying the finite element analysis, optimum shape processing method and optimize design algorithm.