• 제목/요약/키워드: Process of manufacture

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가변성형기술을 활용한 항공기 윙렛용 몰드 제작에 관한 수치적 연구 (Numerical Study of Aircraft Winglet Mold Manufacturing using Flexible Forming)

  • 박지우;구태완;김정;강범수
    • 소성∙가공
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    • 제23권8호
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    • pp.482-488
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    • 2014
  • Flexible forming technology has advantages in sheet metal forming, because it can be implemented to produce various shaped molds using a single apparatus. Due to this advantage, it is possible to apply it to the manufacture of an aircraft winglet mold. Presently, most aircraft winglets are manufactured from composite materials. Therefore, the mold for the curing process is an essential element in the fabrication of such composite materials. Compared to conventional mold forming, flexible forming has some advantages such as reduced manufacturing cost and uniformity of mold thickness. If the thickness of the mold is consistent, then the heat transfer will occur uniformly during the curing process leading to improved formability of the composite material. In the current study, numerical simulations were performed to investigate the possibility of flexible forming for manufacturing of the winglet mold. In order to match the size of the actual product, the shape of objective surface was divided to fit the dimensions of the apparatus. The results from the numerical simulations are compared with the objective surface to verify the accuracy. In conclusion, the current study confirms the feasibility and the potential to manufacture winglet molds by flexible forming.

소결첨가재에 의한 텅스텐의 기계적 특성평가 (Evaluation on Mechanical Properties of Tungsten by Sintering Additive Content)

  • 이상필;이진경
    • 한국산업융합학회 논문집
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    • 제25권4_2호
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    • pp.621-626
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    • 2022
  • Tungsten is a high melting point metal unlike other steel materials, and it is difficult to manufacture because of its high melting temperature. In this study, pressure sintering process method was applied to manufacture the tungsten materials at low temperature. Therefore, it is necessary to densify the sintered material by using a sintering additive. Studies have been conducted on how the amount of titanium for sintering tungsten affects the mechanical properties of tungsten in this study. In order to secure the densification mechanism of tungsten powder during the sintering process, the characteristics of the sintered tungsten material according to the change of titanium content were evaluated. It was investigated the relationship between sintering parameters and mechanical properties for densification of microstructures. The sintered tungsten materials according to sintering additive content showed high sintered density (about 16.31g/cm3) and flexural strength (about 584 MPa) when the content of sintering additive was 3 wt%. However, as the content of the sintering additive increases, mechanical property of flexural strength is decreased, and the porosity is increased due to the heterogeneous sintering around titanium.

가변 스트레치 성형공정을 활용한 건축외피 구조물의 비정형 곡면 제작 (Manufacture of Architectural Skin-structure with a Double Curved Surface Using Flexible Stretch Forming)

  • 박지우;김유범;김정;김광호;강범수
    • 소성∙가공
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    • 제22권4호
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    • pp.196-203
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    • 2013
  • Flexible stretch forming is an appropriate process for manufacturing of components for aerospace, shipbuilding and architecture structures. Flexible stretch forming has several advantages including that it could be applied to form various shapes such as ones with double curved surfaces. In this study, a systematic numerical simulation was conducted for forming double curved surfaces using flexible stretch forming. The desired surface had a saddle type configuration. It had two radii one of 2500mm and the other of 2000mm along its length and width. In the simulation, the decrease of elastic recovery due to the stretching was confirmed. Experiments were also conducted to confirm the viability of the process. By comparing the simulation to the experiment results, the suitability of flexible stretch forming for double curved surfaces was verified. From the results, the maximum error from desired surface was confirmed at about 1.3mm at the edge of the surface. Hence, it is confirmed that flexible stretch forming has the capability and feasibility to manufacture curved surfaces for architectural skin-structures of buildings.

Cold Ethanol Fractionation and Heat Inactivation of Hepatitis A Virus During Manufacture of Albumin from Human Plasma

  • Kim, In-Seop;Park, Yong-Woon;Lee, Sung-Rae;Sung, Hark-Mo
    • Biotechnology and Bioprocess Engineering:BBE
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    • 제9권1호
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    • pp.65-68
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    • 2004
  • The purpose of the present study was to examine the efficacy and mechanism of fraction IV cold ethanol fractionation and pasteurization (60$^{\circ}C$ heat treatment for 10 h), involved in the manufacture of albumin from human plasma, in the removal and/or inactivation of the hepatitis A virus (HAV). Samples from the relevant stages of the production process were spiked with HAV and the amount of virus in each fraction then quantified using a 50% tissue culture infectious dose (TCID$\_$50/). HAV was effectively partitioned from albumin during the fraction IV cold ethanol fractionation with a log reduction factor of 3.43. Pasteurization was also found to be a robust and effective step in inactivating HAV, where the titers were reduced from an initial titer of 7.60 log TCID$\_$50/ to undetectable levels within 5 h of treatment. The log reduction factor achieved during pasteurization was $\geq$4.76. Therefore, the current results indicate that the production process for albumin has sufficient HAV reducing capacity to achieve a high margin of virus safety.

Removal and inactivation of bovine herpes virus and murine encephalomycarditis virus by a chromatography, pasteurization, and lyophilization during the manufacture of urokinase from human urine

  • 최용운;이성래;박대한;이경명;구본목;김인섭;우한상;이성민
    • 한국생물공학회:학술대회논문집
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    • 한국생물공학회 2000년도 추계학술발표대회 및 bio-venture fair
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    • pp.615-618
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    • 2000
  • The purpose of present study was to examine the efficacy of PAB (para-amino benzamidine) affinity column chromatography, pasteurization ($60^{\circ}C$ heat treatment for 10 h), and lyophilization steps, employed in the manufacture of urokinase from human urine, in the removal and/or inactivation of urine-born viruses. Bovine herpes virus (BHV) and Murine encephalomyocarditis virus (EMCV) were selected for this study. Samples from the relevant stages of the production process were spiked with the viruses and the amount of virus in each fraction was quantified by 50% tissue culture infectious dose ($TCID_{50}$). BHV and EMCV were effectively partitioned from urokinase during PAB chromatography with the log reduction factors of 6.71 and 5.27, respectively. Pasteurization was a robust and effective step in inactivating BHV and EMCV, of which titers were reduced from initial titers of $8.65\;log_{10}\;TCID_{50}$ and $7.81\;log_{10}\;TCID_{50}$, respectively, to undetectable levels within 1 hour of treatment. The log reduction factors achieved during lyophilization were 2.06 for BHV and 4.54 for EMCV. These results indicate that the production process for urokinase has sufficient virus reducing capacity to achieve a high margin of virus safety.

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작업부하 및 발열 모니터링에 의한 엔진블록 호닝스톤 연삭성 평가 (Evaluation of the Grinding Performance of an Engine Block Honing Stone through Monitoring of Workload and Heat Generation)

  • 윤장우;김상범
    • 한국기계가공학회지
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    • 제18권4호
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    • pp.69-75
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    • 2019
  • Since gasoline engines are based on a combination of a cast iron liner and an aluminum block, which have different thermal properties and stiffnesses, bore shape distortion is likely to occur during honing due to uneven thermal deformation. To solve this problem, many tests and evaluations are needed to support the development of a high-performance honing stone with low heat generation. Moreover, performance evaluation, which depends on inspection and observation after work, often requires much trial and error to optimize tool design, due to challenges in the accurate interpretation of results. This study confirmed that the assessment of grinding capability was clarified by evaluating performance under severe work conditions and by in-situ measurement and recording of current consumption (workload) and heat generation during operation. As a result of using a honing stone with excellent grinding performance in engine block manufacture-in which cylinder bore distortion caused by thermal deformation during manufacture is a problem-a noticeable improvement in the degree of cylindricity was observed.

가구재 이용을 위한 백합나무 판재의 도장방법 (The Color Painting on Yellow Poplar (Liriodendron tulipifera L.) Board for Using Furniture Materials)

  • 박상범;이민
    • 한국가구학회지
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    • 제24권4호
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    • pp.345-349
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    • 2013
  • Yellow poplar is well known commercial hardwood species in the world because of its availability, rapid growth, large size, excellent form, early natural pruning, and the good working quality of the wood. Therefore, yellow poplar (Liriodendron tulipifera L.) has been adopted in South Korea for decades ago, and its cultivating the saplings and silvicultural system have been studied. However, yellow poplar is still embroiled in controversy for utilization of use and worth. This species has not only advantages such as lower weight, light color, and higher machinability and bending processing, but also has disadvantages which are bad smell and different colors on heartwood and sapwood. In this study, the objective was that use of yellow poplar board as furniture materials by drying and painting process. Thirty years old yellow poplar was cut and dried for 7 days by high-frequency dryness. Adjustment of color tone to walnut color was conducted with multiple colorants and various number of spread times. Uniform color of yellow poplar on heartwood and sapwood was accomplished by applying 1 time stain (green), 2 times transparent primer, 1 time middle-painting (walnut), and 2 times top-painting (walnut) in sequentially. The painted yellow poplar board was used to manufacture table and dressing table. During the furniture manufacture process, no critical issues were occurred on part of jointing and painting. This painting method may be useful data for future use of yellow poplar as furniture materials.

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최적화 설계를 통한 혼합가스 성능시험용 고온 고압 용기의 제작 (Manufacture of High-temperature High-pressure Vessel for Mixed Gas Performance Test via Optimized Design)

  • 구현곤;류형민;안재웅;배영관;김진희
    • 한국기계가공학회지
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    • 제18권11호
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    • pp.83-88
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    • 2019
  • In this study, the high-temperature high-pressure vessel was successfully manufactured, which can be used to store pressurized air and to increase the temperature for the mix performance test of high-temperature high-pressure air with coolant (e.g., water). In this research, static structure analysis and transient thermal analysis were performed using the commercial software Midas NFX 2015 R1. Based on the results, the optimized pressure vessel design was carried out. As a result of the optimized design, the minimum stress and minimum weight were found at 120 mm of the vessel thickness, and the optimized pressure vessel was verified. Finally, through manufacture and performance test (e.g., the non-destructive inspection and hydraulic pressure test), the reliability and safety were validated for the designed pressure vessel.

THE PREVENTION OF THE LONGITUDINAL DEFORMATION DUE TO FILLET WELDING BY USING INDUCTION HEATING

  • Park, Jeong-Ung;Lee, Chin-Hyung;Chang, Kyong-Ho
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.816-825
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    • 2002
  • During the manufacture of a ship, longitudinal deformation is produced by fillet welding on the BuiltUp beam used to improve the longitudinal strength of a ship. This deformation needs a correcting process separate from a manufacture process and decreases productivity and quality. This deformation is caused by welding moment, which is the value multiplied the shrinking force due to welding by the distance from the neutral axis on a cross section of Built-Up beam. This deformation can be offset by generating a moment which is the same magnitude with and is located in an opposite direction to the welding moment on web plate by induction heating. Accordingly, this study clarifies the creation mechanism of the longitudinal deformation on Built-Up beam with FEM analysis and presents the preventative method of this deformation by induction heating basing the mechanism and verifies its validity through analysis and experiments. The induction heating used here is performed by deciding its location and quantity with experiments and simple equations and by applying them to areal structure.

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RFID 시스템을 이용한 공급망 관리 개선 및 투자 수익 예측 (RFID-based SCM Management Improvement and ROI Estimation)

  • 이일근;서영일
    • 한국통신학회논문지
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    • 제37권1C호
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    • pp.17-23
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    • 2012
  • RFID(Radio Frequency IDentification)는 바코드를 대체해 많은 분야에서 각광을 받고 있으나, 현재까지는 적용 범위가 유통관리, 판매 등의 한정된 산업 분야에서 주로 이용되어 왔다. 본 논문에서는 RFID 시스템을 실제 공정과정에 적용할 경우의 운영 방안 및 효과에 대한 연구 결과를 기술하였다. 아울러 RFID 시스템의 도입 전과 후의 비용 관점에서의 비교 분석 결과, RFID 시스템의 운용 이후 이에 투자되는 비용 상쇄는 물론 그 이상의 효과가 있음을 확인 하였다. 따라서 본 연구 결과는 바코드 시스템에서 RFID 시스템으로의 교체를 망설이는 많은 제조업체들의 의사결정에 크게 기여할 수 있을 것으로 기대된다.