• Title/Summary/Keyword: Process of manufacture

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Phenol-Formaldehyde (PF) Resin Bonded Medium Density Fiberboard

  • Park, Byung-Dae;Riedl, Bernard;Park, Sang-Jin
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.1
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    • pp.64-71
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    • 1999
  • This study was conducted to manufacture MDF panels bonded with PF resins which provide excellent durability and dimensional stability with panels, and to identify benefits and weaknesses of using PF resins for MDF panels that have been manufactured with urea-formaldehyde (UF) resins for interior applications due to its low dimensional stability under moisture conditions. The results showed that the performance of PF-bonded MDF panels satisfied the performance requirement. A six-cycle aging test also revealed that PF-bonded MDF panels had high durability. Thickness swelling after 24 hours submersion in cold water was less than 2 percent, showing good dimentioanl stability. The identified weaknesses of using PF resins were relatively high resin content and long hot-pressing time. An acceptable resin content appeared to be 8 percent which can increase the production cost of PF-bonded MDF panels. The hot-pressing time (7 minutes) used in this study is relatively long compared to that of UF-bonded MDF panels. This result also indicates that hot-pressing process has to be optimized to control various pressing variables.

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A Study about Analysis of Weld Distortion using Genetic Algorithm (유전적 알고리듬을 이용한 용접변형 해석에 관한 연구)

  • Kim, Ill-Soo;Kim, Hak-Hyoung;Jang, Han-Kee;Kim, Hee-Jin;Kwak, Sung-Kyu;Ryoo, Hoi-Soo;Shim, Ji-Yeon
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.54-59
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    • 2009
  • In the process to manufacture for metallic structures, control of welding deformation is one of an important problems connected with reliability of the manufactured structures so that welding deformation should be measured and controlled with quickly and actively. Also, welding parameters which have as lot of effects on welding deformation such as arc voltage, welding current and welding speed can also be controlled. The objectives for this study were to develop a simple 2-D FEM to calculate not only the transient thermal histories but also the sizes of fusion and heat-affected zone (HAZ) in multi pass arc welds including the butt and fillet weld type with dissimilar thickness, and to concentrate on a developed model for the finding the parameters of Godak's moving heat source model based on a GA. The developed model includes a GA program using MATLB and GA toolbox, and a batch mode thermal model using ANSYS software. Not only the thermal model was verified by comparison with Goldak's work but also the developed model was validated with molten zone section experimental data.

An Experimental Study on the Mechanical Properties of Fiber Reinforced Fly Ash.Lime.Gypsum Composites (섬유보강 플라이애쉬.석고.복합체의 역학적특성에 관한 실험적 연구)

  • 박승범
    • Magazine of the Korea Concrete Institute
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    • v.5 no.4
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    • pp.145-155
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    • 1993
  • The results of an experimental study on the manufacture and the mechanical properties of fiber reinforced fly ash$\cdot$lime$\cdot$gypsum composites are presented in this paper. 'The composites using fly ash, lime, and gypsum were prepared with various fibers (PAN-derived and Pitch-derived carbon fiber, alkali-resistance glass fiber) and a small amount of polymer emulsion-styrene butadiene rubber latex (SBR). As the test results show, the manufacturing process technology of fly ash$\cdot$lime$\cdot$gypsum composites was developed and its optimum mix proportions were successfully proposed. And the flexural strength and toughness of fiber reinforced fly ash$\cdot$lime $\cdot$gypsum composites were increased remarkably by fiber contents, but the compressive strength of the composites were influenced by the kinds fiber more than by the fiber contents. Also, the addition of a polymer emulsion to the composites decreased the bulk specific gravity, but the compressive and flexural strength, and the toughness of the composites were not influenced by it, but were considerably improved by increasing fiber contents.

A Design and Manufacture of Modified Rhombus Slot UWB antenna with Fork-shaped-Fed (포크 모양의 급전 구조를 갖는 변형된 마름모 슬롯 UWB 안테나 설계 및 제작)

  • Kim, Jong-Hwa;Kim, Gi-Rae;Yoon, Joong-Han
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.05a
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    • pp.630-632
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    • 2016
  • In this paper, we propose a modified rhombus slot UWB(Ultra Wide Band) antenna with fork-shaped feeding structure. The proposed modified rhombus slot structure is eliminated upper and lower part of the basic rhombus slot shape to get ultra-wideband characteristics for UWB communication. Also, feeding structure is used to fork-shaped structure to get ultra-wideband characteristics. The antenna is designed on an FR-4 substrate of which the dielectric constant is 4.4, and its overall size is $34mm(W1){\times}34mm(L1){\times}1mm(t)$, and its slot antenna size is $30mm(W2){\times}16.75mm(L3+L4)$. After the optimized process, the proposed antenna is fabricated and measured. Measured result. fabricated antenna satisfied -10 dB impedance bandwidth in UWB frequency band (3.1 ~ 10.6 GHz ). And measured results of gain and radiation patterns characteristics displayed determined for operating bands.

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Form Manufacturing and Quality Characteristics using Extracts from Hericium erinaceus (노루궁뎅이버섯 추출물을 이용한 제형가공 및 품질특성)

  • Park, Su-Jung;Hong, Joo-Heon;Youn, Kwang-Sup;Choi, Yong-Hee
    • Food Science and Preservation
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    • v.13 no.5
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    • pp.569-573
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    • 2006
  • This study was conducted to manufacture new product containing high soluble polysaccharide from Hericium erinaceus extract. The new products were prepared for powder, granulate and tablet form by spray drying process. The high soluble powder form was mixed with sub-ingredients and then granulated form by granulator and molded as tablet form by a press molder respectively. Moisture content of products was following order; spray dried powder > granule > tablet Total sugar content of produce was observed to 19.14% in spray dried powder, 37.58% in granulate and 35.76% in tablet. The hue angle of products was $85.5^{\circ}$ in spray dried powder, $95.37^{\circ}$ in granulate and $94.67^{\circ}$ in tablet. The absorption capacity was higher in powder, but the product type did not affect the color.

Stable lateral-shearing interferometer for in-line inspection of aspheric pick-up lenses (생산 라인에서의 광 Pick-up용 비구면 대물 렌즈 측정을 위한 안정된 층밀리기 간섭계)

  • 조우종;김병창;김승우
    • Korean Journal of Optics and Photonics
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    • v.8 no.3
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    • pp.189-193
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    • 1997
  • Aspheric pick-up lenses are increasingly used in consumer products such as computer and multimedia, as their mass production has become possible owing to the injection molding process. However still much work needs to be done for more effective manufacture of aspheric lenses, one area of which is the in-line inspection of produced lenses. In this paper, we present a lateral-shearing interferometer that has specially been designed to have a high immunity to external vibration and atmospheric disturbance. The interferometer comprises four prisms. They are directly attached to each other using an immersion oil so that relative sliding motions between the prisms are allowed. Their relative displacement can readily generate necessary lateral-shearing and phase-shifting to determine the wavefront of the beam collimated by the lens under inspection. A special phase-measuring algorithm of arbitrary-bucket is adopted to compensate the phase-shifting error caused by the thickness reduction in the immersion oil. Zernike polynomial fitting has done for determinating quantitative aberration of aspheric pick-up lenses. The interferometer built in this work is robust to external mechanical vibration and atmospheric disturbance so that experimental results show that it has a repeatability of less than λ/100.

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Standardization of rebar manufacturing for rebar work (철근 공사에 있어서 철근 가공 표준화)

  • Cho, Young-Keun;Jung, Sang-Hwa
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.6
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    • pp.58-66
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    • 2009
  • Due to a shortage of professional labor and the stagnant construction industry in recent days, there has been an increasing demand for securing profitability through cost reduction. Though its importance in the cost and its great influence on the safety and durability of structures, the labor intensiveness of rebar work has caused a serious problem of rising cost accompanied by the loss of rebar materials. In the plant manufacturing process, rebar is cut and bent at the automated facilities and conveyed to the construction site, which makes it possible to manufacture higher-quality bars and to reduce the losses from rebar materials. Different from the expectation, however, this type of plant manufacturing still has not been active since its first introduction in 1990s. In this study, a research on the actual condition of rebar manufacturing plant has been implemented and a standardized rebar manufacturing has been provided as a way to activate rebar manufacturing.

Crystallinity Changes Heat Treatment of Coal Tar Pitch and Phenol Resin used as a Binder for Bulk Graphite Manufacturing (벌크흑연 제조를 위한 결합재로 이용되는 콜타르 핏치 및 페놀수지의 열처리에 의한 결정성 변화)

  • Lee, Sang-Min;Lee, Hyun-yong;Lee, Sang-Hye;Roh, Jae-Seung
    • Applied Chemistry for Engineering
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    • v.32 no.2
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    • pp.174-179
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    • 2021
  • The coal tar pitch and phenol resins are used as binders in artificial graphite manufacture, but there are differences in the initial carbon compound structure. According to the carbonization temperature, it can be expected that there are differences in thermal decomposition behavior, microstructure, and crystallinity change. These properties of the coal tar pitch and phenol resins were compared to each other. As the carbonization temperature of coal tar pitch and phenol resin increases, crystallinity tends to increase. The coal tar pitch went through the carbonization process through the liquid, and it was confirmed that the crystallinity changed rapidly in the temperature range of 500 and 600 ℃, where the microstructure changed quickly. These results confirmed the close correlation between microstructure and crystallinity.

Effect of Water Wash and Dry Temperature in Homogeneous Precipitation Method on the Manufacture of Mn-added Barium Hexaaluminates (균일용액침전법에서 수세여부와 건조온도가 망간이 첨가된 바륨헥사알루미네이트의 제조에 미치는 영향)

  • Park, Ji Yun;Kim, Seo Young;Rhee, Young Woo
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.435-442
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    • 2021
  • Mn-added Barium hexaaluminates were manufactured by homogeneous precipitation method using Urea. The effects of water wash and dry temperature were analyzed by thermal weight analysis, X-ray diffraction analysis, and scanning electron microscopy. Catalysts that went through the filtration step only produced pure hexaaluminate images compared to those that went through the water wash step. During the drying process, it seems that the remaining urea helps dehydration of the precursor and affects the phase shift of gibbsite to boehmite, which is easy to convert to pure hexaaluminate. The catalyst WO200 gave the best performance in the methane combustion reaction, and NOx was not emitted in the reaction for all catalysts. Hexaaluminates were found to affect reducing the highest CO emissions.

Verification of the Possibility of Convergence Medical Radiation Shielding Sheet Using Eggshells (계란 껍데기를 이용한 융합 의료방사선 차폐시트의 가능성 검증)

  • Kim, Seon-Chil
    • Journal of the Korea Convergence Society
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    • v.12 no.6
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    • pp.33-38
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    • 2021
  • In order to manufacture a lightweight medical radiation shielding sheet, a new shielding material was studied. We tried to verify the possibility of a shielding material by mixing egg shell powder, which is thrown away as food waste at home, with a polymer material. Existing lightweight materials satisfy eco-friendly conditions, but there are difficulties in the economics of shielding materials due to the cost of the material refining process. This study aims to solve this problem by using egg shells, which are household waste. A 3 mm-thick shielding sheet was fabricated using HDPE, a polymer material, and particle distribution within the cross-section of the shielding sheet was also verified. The shape of the particles was rough and there were voids between the particles, and the average weight per unit area was 1.5 g/cm2. The shielding performance was around 20% in the low energy area and 10% in the high energy area, showing the possibility of a low-dose medical radiation shielding body.